Graphene Transparent Electrode Field Effect Control Sheet Resistance

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Solution Overview

Problem

Conventional transparent electrodes, such as those using ITO, face challenges with high sheet resistance, fragility, and limited indium resources, while graphene-based electrodes have high sheet resistance and reduced transparency when attempting to lower resistance.

Innovation Solution

A transparent electrode design incorporating a graphene conducting layer with a field effect control layer and a dielectric layer, where the field effect control layer has a polarity charge, reduces sheet resistance without compromising transparency and flexibility by increasing carrier concentration in the graphene layer.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the thickness of the ITO film is increased to reduce sheet resistance, then the sheet resistance decreases, but the transparency is reduced

Engineering Contradiction:
Improvesheet resistanceVSAvoidtransparency
Core Design Contradiction:
ReliabilityVSIllumination intensity

Solution Approach 1:

The patent changes the material parameter from conventional ITO to graphene, which has fundamentally different electrical and optical properties. Graphene's unique two-dimensional structure and high carrier mobility allow achieving low sheet resistance (below 300Ω/□) while maintaining high transparency (above 90%), resolving the trade-off between conductivity and transparency that plagues ITO films.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs a composite structure combining graphene with transparent substrates and optional transparent conducting oxide layers. This composite approach leverages the high transparency and flexibility of graphene while potentially enhancing conductivity through the combination, achieving both low sheet resistance and high transparency simultaneously.

Inventive Principle:
Principle #40Composite materials

2Reliability

If the thickness of the graphene film is increased to reduce sheet resistance, then the sheet resistance decreases, but the transparency is reduced

Engineering Contradiction:
Improvesheet resistanceVSAvoidtransparency
Core Design Contradiction:
ReliabilityVSIllumination intensity

Solution Approach 1:

The patent optimizes the graphene film thickness parameter to a specific range (3-10 layers) where the material exhibits optimal balance between conductivity and transparency. This precise parameter control allows achieving sheet resistance below 300Ω/□ while maintaining transparency above 90%, avoiding the trade-off that occurs with arbitrary thickness increases.

Inventive Principle:
Principle #35Parameter changes

3Ease of manufacture

If conventional ITO is used for transparent electrodes, then the electrode can be manufactured with existing processes, but the flexibility is poor and indium resources are limited

Engineering Contradiction:
Improvemanufacturing process compatibilityVSAvoidflexibility
Core Design Contradiction:
Ease of manufactureVSAdaptability or versatility

Solution Approach 1:

The patent replaces expensive and scarce indium-based ITO materials with abundant carbon-based graphene. Graphene can be produced through scalable methods such as chemical vapor deposition on copper substrates followed by transfer, providing a cost-effective and resource-sustainable alternative that maintains manufacturing feasibility while enabling flexible applications.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Solution Approach 2:

The patent utilizes graphene's inherent two-dimensional thin film structure which is naturally flexible and can be conformally deposited on curved and flexible substrates. This enables the transparent electrode to achieve bend radii of several millimeters while maintaining electrical performance, unlike rigid ITO films that crack under similar conditions.

Inventive Principle:
Principle #30Flexible shells and thin films

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively decreases the sheet resistance of the graphene conducting layer while maintaining high transparency and flexibility, enhancing the performance of optoelectronic components like display panels and solar cells.

Implementation Method 1

the field effect control layer has a polarity charge in a working state... According to a principle of a graphene field effect, a carrier concentration in the graphene conducting layer is increased, thereby reducing a sheet resistance

Methodology Applied
Scientific EffectField effect: Electric Field

Data Source

PatentUS11502209B2Transparent electrode, transparent electrode production method, display panel, and solar cell
Publication Date: 2022.11.15 HUAWEI TECH CO LTD
  • US11502209B2 patent drawing
  • US11502209B2 patent drawing
  • US11502209B2 patent drawing

AI summary

A transparent electrode is provided having a graphene conducting layer disposed above a substrate, a field effect control layer formed by using a transparent material, and a dielectric layer disposed between the graphene conducting layer and the field effect control layer, wherein the field effect control layer has a polarity charge in a working state. A sheet resistance of the transparent electrode is reduced.