Graphene Electrostatic Membrane Pump for Compact Audio Speakers

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Solution Overview

Problem

Conventional audio speakers are inefficient, bulky, and require large enclosures due to mechanical resonance, while thermoacoustic speakers are inefficient in converting electrical input to audio energy, lacking the ability to produce sound over a full range of frequencies effectively.

Innovation Solution

An electrically conductive membrane transducer, such as a graphene membrane, is used with a substrate and an electrically conductive trace, where a time-varying voltage moves the membrane to compress and heat air, producing sound waves efficiently across a wide frequency range without the need for valves or bulky enclosures.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If conventional cone speakers are used to produce sound waves, then sound can be generated through mechanical motion, but the device becomes bulky and requires large enclosures

Engineering Contradiction:
Improvesound production capabilityVSAvoidspeaker enclosure size
Core Design Contradiction:
Ease of operationVSVolume of moving object

Solution Approach 1:

The patent replaces the conventional mechanical cone speaker system with a thermoelectric membrane transducer that uses thermal expansion and electrostatic forces to generate sound waves. This substitution eliminates the need for bulky mechanical components and large enclosures, achieving compact sound production while maintaining audio output capability

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The invention changes the operating parameters from mechanical vibration frequencies to ultrasonic frequencies (above human hearing range), allowing the use of smaller dimensions while still producing audible sound through acoustic radiation pressure and thermal effects. The membrane operates at ultrasonic frequencies to generate audible sound waves without requiring large mechanical displacements

Inventive Principle:
Principle #35Parameter changes

2Ease of operation

If conventional cone speakers are used, then sound waves can be produced, but less than 10% of electrical input energy is converted into audio energy

Engineering Contradiction:
Improvesound productionVSAvoidelectrical to audio energy conversion efficiency
Core Design Contradiction:
Ease of operationVSLoss of energy

Solution Approach 1:

The patent utilizes phase transitions in the membrane material, specifically thermal expansion and contraction cycles, to convert electrical energy into mechanical work more efficiently. The thermoelectric membrane undergoes repeated heating and cooling phases that drive ultrastrong oscillations, significantly improving energy conversion efficiency compared to conventional mechanical speakers

Inventive Principle:
Principle #36Phase transitions

Solution Approach 2:

The invention employs periodic application of voltage to the membrane, creating cyclic thermal expansion and contraction that drives efficient sound wave generation. This periodic action at ultrasonic frequencies allows cumulative energy transfer to the air molecules, improving overall conversion efficiency from electrical input to audible sound output

Inventive Principle:
Principle #19Periodic action

3Device complexity

If thermoacoustic speakers are used to produce sound waves, then large enclosures and mechanical resonance dependencies are eliminated, but well under 1% of electrical input is converted into audio waves

Engineering Contradiction:
Improveenclosure and resonance mechanismVSAvoidelectrical to audio wave conversion efficiency
Core Design Contradiction:
Device complexityVSLoss of energy

Solution Approach 1:

The patent uses a composite structure combining a thermoelectric membrane with specific material properties that enable both low complexity and high efficiency. The membrane incorporates materials with high thermal expansion coefficients and appropriate mechanical properties to achieve ultrastrong oscillations, combining the simplicity of thermoelectric actuation with efficient energy conversion

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The invention introduces dynamic control of the membrane oscillations through ultrasonic frequency modulation and amplitude control. By operating in the ultrasonic range and using feedback control mechanisms, the system optimizes energy transfer efficiency while maintaining simple device architecture without large enclosures or complex resonance mechanisms

Inventive Principle:
Principle #15Dynamics

4Speed

If piezoelectric transducers are used to convert electrical energy into ultrasound, then high frequency sound waves can be produced, but the device requires complex crystal structures and precise manufacturing

Engineering Contradiction:
Improvesound wave frequencyVSAvoidtransducer fabrication
Core Design Contradiction:
SpeedVSEase of manufacture

Solution Approach 1:

The patent replaces complex piezoelectric crystal structures with a thermoelectric membrane system that uses thermal expansion for actuation. This substitution simplifies manufacturing by using standard thermoelectric materials and fabrication techniques rather than requiring precise piezoelectric crystal growth and orientation, while still achieving ultrasonic frequency operation

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The invention changes the actuation mechanism from direct piezoelectric mechanical deformation to thermal expansion-driven oscillation. This parameter change allows use of more easily manufactured thermoelectric materials while achieving the same ultrasonic frequency output, simplifying the manufacturing process without compromising performance

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The graphene membrane transducer achieves efficient sound production across the full range of audio frequencies with reduced complexity and cost, eliminating the need for valves and bulky enclosures, and can cancel reaction forces for reduced vibration.

Implementation Method 1

a time varying voltage between the electrically conductive membrane and the electrically conductive trace. The time varying voltage is operable for moving the electrically conductive membrane

Methodology Applied
Scientific EffectElectrostatic force: Electrostatics

Implementation Method 2

The movement of the electrically conductive membrane in the first direction is operable to compress and heat air

Methodology Applied
Scientific EffectCompression heating: Adiabatic Heating

Data Source

PatentUS9313580B2Audio speaking having an electrostatic membrane pump and methods to use same
Publication Date: 2016.04.12 BRANE AUDIO LLC
  • US9313580B2 patent drawing
  • US9313580B2 patent drawing
  • US9313580B2 patent drawing

AI summary

An improved an audio speaker having an electrostatic membrane pump. The electrostatic membrane pump can be an electrostatic graphene membrane pump. The method of making and using the audio speaker having the electrostatic membrane pump.