Graphene FinFET Heat Dissipation via Shallow Trench Isolation

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Solution Overview

Problem

FinFETs face significant heat generation issues due to increased current density and smaller device sizes, which existing technologies have not adequately addressed, leading to thermal management challenges in semiconductor integrated circuits.

Innovation Solution

A semiconductor structure is formed with a graphene layer on the fins and a shallow trench isolation layer that covers the graphene, allowing the upper portion of the fins to protrude and utilizing graphene's high thermal conductivity to efficiently dissipate heat.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If finFET device size is reduced to increase circuit density, then device integration is improved, but heat generation increases due to higher current density

Engineering Contradiction:
Improvecircuit densityVSAvoidheat generation
Core Design Contradiction:
ProductivityVSTemperature

Solution Approach 1:

A graphene layer is introduced as an intermediary thermal management component between the finFET fins and the substrate. This graphene layer serves as a heat dissipation pathway, conducting heat away from the high-current regions of the fins to reduce temperature buildup while allowing the device scaling to continue

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent changes the thermal conductivity parameter of the substrate region by incorporating graphene, which has exceptionally high thermal conductivity. This parameter change enables more efficient heat dissipation from the fins, allowing higher current densities to be sustained without excessive temperature rise

Inventive Principle:
Principle #35Parameter changes

2Power

If current density is increased in finFETs, then drive current is improved, but heat generation is exacerbated

Engineering Contradiction:
Improvedrive currentVSAvoidheat generation
Core Design Contradiction:
PowerVSTemperature

Solution Approach 1:

The patent converts the harmful heat generated by high current density into a manageable thermal flow by providing a dedicated heat dissipation pathway through the graphene layer. The heat that would otherwise damage the device is instead channeled away through the high thermal conductivity graphene, allowing high drive currents to be maintained safely

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Solution Approach 2:

The graphene layer acts as a thermal intermediary that decouples the relationship between high current operation and temperature rise. By introducing this intermediate heat conduction layer, the system can operate at high currents while the graphene mediates the thermal transfer to prevent overheating

Inventive Principle:
Principle #24Intermediary (Mediator)

3Temperature

If graphene layer is exposed, then thermal conductivity is maximized, but electrical shorts may occur

Engineering Contradiction:
Improvethermal conductivityVSAvoidelectrical short prevention
Core Design Contradiction:
TemperatureVSReliability

Solution Approach 1:

The patent applies different properties to different regions: the graphene layer is exposed in areas where thermal conduction is needed (in contact with fins), while being covered by dielectric material in areas where electrical isolation is required. This local differentiation of graphene exposure provides both thermal management and electrical protection

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

A dielectric layer is introduced as an intermediary between the exposed graphene and conductive elements that would cause shorts. This dielectric intermediary maintains the electrical isolation function while allowing the graphene to perform its thermal conduction function in exposed regions

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The use of graphene and shallow trench isolation layers effectively reduces heat buildup in finFETs by enhancing thermal conductivity, preventing shorts, and improving heat transfer, thus addressing the thermal management challenges in finFETs.

Implementation Method 1

utilizing graphene's high thermal conductivity to efficiently dissipate heat

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Data Source

PatentUS9530684B2Method and structure to suppress finFET heating
Publication Date: 2016.12.27 GLOBALFOUNDRIES US INC
  • US9530684B2 patent drawing
  • US9530684B2 patent drawing
  • US9530684B2 patent drawing

AI summary

Embodiments of the present invention provide structures and methods for heat suppression in finFET devices. Fins are formed in a semiconductor substrate. A graphene layer is formed on a lower portion of the sidewalls of the fins. A shallow trench isolation region is disposed on the structure and covers the graphene layer, while an upper portion of the fins protrudes from the shallow trench isolation region. The graphene layer may also be deposited on a top surface of the base semiconductor substrate. The graphene serves to conduct heat away from the fins more effectively than other dielectric materials.