Graphene Gas Sensor With Metallic Nanoparticles and Parylene

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Solution Overview

Problem

Existing gas detection methods, such as gas chromatography and metal-oxide semiconductor sensors, are hindered by high costs, power consumption, and suboptimal selectivity, making them unsuitable for low-power applications.

Innovation Solution

A gas sensor comprising a graphene layer decorated with metallic nanoparticles and covered by polymer layers, which uses a biasing voltage to detect gases with high sensitivity and selectivity, and can be powered by energy harvesting.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If traditional gas detection methods such as gas chromatography and mass spectrometry are used, then measurement accuracy is improved, but device complexity and cost increase

Engineering Contradiction:
Improvegas detection accuracyVSAvoidapparatus complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent extracts the essential detection function from complex traditional systems by using only a thin graphene layer as the sensing element, eliminating the need for bulky chromatography columns, mass spectrometers, and associated complex infrastructure while maintaining detection capability

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent creates a simplified copy of the detection function using graphene's inherent properties rather than replicating the full traditional detection system, achieving the same measurement purpose through a fundamentally simpler approach based on electrical resistance changes

Inventive Principle:
Principle #26Copying

2Measurement precision

If metal-oxide semiconductor sensors are used, then gas detection capability is achieved, but power consumption increases due to high temperature requirements

Engineering Contradiction:
Improvegas detection capabilityVSAvoidpower consumption
Core Design Contradiction:
Measurement precisionVSUse of energy by moving object

Solution Approach 1:

The patent changes the operating temperature parameter from high temperatures (required by metal-oxide semiconductors) to room temperature operation, enabling graphene-based detection to function at low temperatures while maintaining sensitivity through the material's inherent electronic properties

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent replaces the thermal activation mechanism of metal-oxide sensors with an electrical field-based detection mechanism in graphene, substituting thermal energy requirements with electrical measurement capabilities that operate at low power

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Measurement precision

If metal-oxide semiconductor sensors are used, then gas detection is enabled, but selectivity deteriorates

Engineering Contradiction:
Improvegas detectionVSAvoidselectivity
Core Design Contradiction:
Measurement precisionVSManufacturing precision

Solution Approach 1:

The patent uses composite structures combining graphene with functionalized surfaces and metallic nanoparticles to enhance selectivity, creating a multi-component sensing system that maintains high gas detection capability while improving the ability to distinguish between different gas species

Inventive Principle:
Principle #40Composite materials

4Measurement precision

If electrochemical sensors with solid electrolytes are used, then gas detection is achieved, but cost and power consumption increase

Engineering Contradiction:
Improvegas detectionVSAvoidcost
Core Design Contradiction:
Measurement precisionVSEase of manufacture

Solution Approach 1:

The patent employs inexpensive graphene material that can be produced through scalable methods such as chemical vapor deposition or exfoliation, replacing costly solid electrolyte systems with a cheaper, more abundant carbon-based material that achieves similar or superior detection performance

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The sensor achieves low power consumption and high sensitivity, enabling efficient gas detection with improved selectivity and compatibility with low-power applications.

Implementation Method 1

at least a first side of the layer of graphene being decorated by metallic nanoparticles

Methodology Applied
Scientific EffectCatalysis: Catalysis

Implementation Method 2

covered by a first polymer layer composed of parylene

Methodology Applied
Scientific EffectPermeation: Permeation

Implementation Method 3

the gas sensor being configured to detect gas penetrating the polymer layers

Methodology Applied
Scientific EffectSelective barrier: Semipermeable Membrane

Implementation Method 4

a layer of electrolyte covering a second side of the layer of graphene

Methodology Applied
Scientific EffectElectrochemical reaction: Redox Reactions

Implementation Method 5

an electrode in contact with the layer of electrolyte and configured to apply a biasing voltage to the layer of electrolyte

Methodology Applied
Scientific EffectIon conduction: Fast Ion Conductor

Implementation Method 6

a layer of graphene, at least a first side of the layer of graphene being decorated by metallic nanoparticles

Methodology Applied
Scientific EffectElectrical conduction: Conduction (electrical)

Data Source

PatentEP4575481A1Gas sensor comprising a graphene layer
Publication Date: 2025.06.25 GRAPHEAL
  • EP4575481A1 patent drawingFigure 1~2
  • EP4575481A1 patent drawingFigure 3~5
  • EP4575481A1 patent drawingFigure 6A

AI summary

The present disclosure relates to a gas sensor (100) comprising a layer of graphene (110), at least a first side of the layer of graphene being decorated by metallic nanoparticles (115) and covered by a first polymer layer (120) composed of parylene.