Graphene-Coated Graphite Optical Sensor for Wide-Area Gas Sensing

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Solution Overview

Problem

Existing low-cost (LC) observation equipment for greenhouse gas concentrations lacks accuracy and is limited to small areas due to direct contact with the atmospheric environment, preventing wide-area measurements.

Innovation Solution

An optical sensor element utilizing a graphite column coated with graphene layers, which generates photoelectrons through the photoelectric effect for accurate greenhouse gas concentration measurement over a wide area, utilizing a bundle structure of graphite rods and graphene layers to facilitate rapid electron movement.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Area of stationary object

If existing low-cost observation equipment uses direct contact measurement with atmospheric environment, then measurement can be implemented, but measurement area is limited to small areas and accuracy is low

Engineering Contradiction:
Improvemeasurement areaVSAvoidmeasurement accuracy
Core Design Contradiction:
Area of stationary objectVSMeasurement precision

Solution Approach 1:

The patent introduces an intermediary optical system (light source, optical path, detector) between the sensor and atmospheric environment, allowing remote measurement without direct contact. This enables wide-area monitoring while maintaining measurement accuracy through optical detection of greenhouse gas concentrations along the measurement path.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent replaces traditional mechanical direct-contact sensors with an optical measurement system. By using light interaction with greenhouse gases (absorption spectroscopy), the system achieves non-contact measurement, expanding the measurable area while maintaining precision through optical detection methods.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Reliability

If optical sensor element uses graphite column with graphene layers, then photoelectron generation efficiency is improved, but manufacturing complexity increases

Engineering Contradiction:
Improvephotoelectron generation efficiencyVSAvoidmanufacturing complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent employs composite material structure combining graphite column with graphene layers. The graphite provides structural stability and photoelectron generation, while the graphene coating enhances electron transport efficiency. This composite approach improves reliability through synergistic material properties while the process remains integrated in single manufacturing steps.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent optimizes manufacturing parameters including graphite rod dimensions (diameter 0.5-2mm, length 5-20mm), graphene layer thickness (1-10 layers), and sintering conditions (temperature 1000-2000°C, pressure 10-100MPa). By controlling these parameters, the system achieves high photoelectron generation efficiency while managing manufacturing complexity through parameter optimization rather than process complexity.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The optical sensor element provides high sensitivity across various wavelengths and accurately measures greenhouse gas concentrations by reflecting atmospheric environmental variables, enabling stereoscopic monitoring.

Implementation Method 1

An optical sensor element utilizing a graphite column coated with graphene layers, which generates photoelectrons through the photoelectric effect for accurate greenhouse gas concentration measurement

Methodology Applied
Scientific EffectPhotoelectric effect: Photoelectric Effect

Data Source

PatentEP4191228B1Carbon-based optical sensor element for measuring greenhouse gas concentration
Publication Date: 2025.11.05 NAT INST OF METEOROLOGICAL SCI
  • EP4191228B1 patent drawingFigure 1(a)~1(b)
  • EP4191228B1 patent drawingFigure 2
  • EP4191228B1 patent drawingFigure 3

AI summary

Proposed is an optical sensor element including a graphite column including one or more graphite rods, one or more graphene layers partly or entirely covering each of both ends of the graphite column, and one or more graphene layers partly or entirely covering the outer circumferential surface of the graphite column. In addition, an optical sensor for measuring the concentration of a greenhouse gas is proposed and the optical sensor includes the optical sensor element.