Graphene-Inorganic Epitaxial Interface for Low Resistance

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Solution Overview

Problem

The challenge lies in minimizing interfacial defects between graphene and deposited materials, which affect the electrical characteristics of devices, as existing methods fail to effectively utilize graphene's excellent conductivity due to high interfacial resistance.

Innovation Solution

A material comprising graphene and an inorganic material with at least one crystal plane oriented parallel to the (0001) plane of graphene, reducing defects and interfacial resistance by forming an epitaxial layer, thereby enhancing electrical conductivity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a material is deposited on graphene to manufacture a device, then the device structure is formed, but interfacial defects occur at the graphene-deposited material interface resulting in high interfacial resistance

Engineering Contradiction:
Improveelectrical conductivityVSAvoidinterfacial resistance
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent introduces an inorganic material layer as an intermediary between graphene and the deposited material. This intermediate layer has a crystal structure that matches graphene's lattice structure, serving as a buffer that reduces interfacial defects and facilitates charge carrier transport across the interface, thereby lowering interfacial resistance while maintaining device structure integrity.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent changes the crystallographic parameters of the interface by selecting an inorganic material with specific crystal planes that match graphene's lattice constants. This parameter matching approach optimizes the atomic arrangement at the interface, reducing mismatch dislocations and improving electrical contact between graphene and the deposited material.

Inventive Principle:
Principle #35Parameter changes

2Ease of manufacture

If conventional deposition methods are used on graphene, then device manufacturing is achieved, but the interface structure between graphene and deposited material creates high interfacial resistance

Engineering Contradiction:
Improvedevice manufacturingVSAvoidelectrical characteristics
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent applies preliminary action by pre-depositing an inorganic material layer on graphene before the final device material deposition. This preliminary layer is specifically engineered to have crystal planes parallel to graphene's (0001) plane, preparing the interface in advance to minimize defects and ensure low interfacial resistance for subsequent device fabrication.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent creates a composite structure consisting of graphene, inorganic material layer, and deposited material. This multi-layer composite leverages the advantages of each material: graphene provides high electron mobility, the inorganic layer provides lattice matching and defect reduction, and the deposited material provides device functionality, together achieving both ease of manufacture and reliable electrical characteristics.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration minimizes interface defects, allowing for efficient electrical charge flow and improved performance in electrical devices, such as nanoscale power generators, by aligning the crystal structures of graphene and inorganic materials, resulting in reduced interfacial resistance and enhanced device efficiency.

Implementation Method 1

an inorganic material having a crystal system, wherein at least one crystal plane of the inorganic material is oriented parallel to the (0001) plane of the graphene

Methodology Applied
Scientific EffectEpitaxy: Epitaxy

Data Source

PatentUS9306099B2Material including graphene and an inorganic material and method of manufacturing the material
Publication Date: 2016.04.05 SAMSUNG ELECTRONICS CO LTD
  • US9306099B2 patent drawing
  • US9306099B2 patent drawing
  • US9306099B2 patent drawing

AI summary

A material including: graphene; and an inorganic material having a crystal system, wherein a crystal plane of the inorganic material is oriented parallel to the (0001) plane of the graphene. The crystal plane of the inorganic material has an atomic arrangement of a hexagon, a tetragon, or a pentagon.