Graphene IR Photodetector Structure for Fast High-Absorbance Sensing

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Solution Overview

Problem

Existing IR photodetectors face challenges in achieving high absorbance and fast response times for near-infrared (NIR) and short-wave infrared (SWIR) radiation due to limitations in nanopatterning techniques and material properties, particularly with pristine graphene exhibiting low absorbance and slow bolometric detection methods.

Innovation Solution

The use of nanopatterned multilayer graphene (NPMLG) intercalated with ferric chloride (FeCl3) to create a heterostructure that enhances localized surface plasmon resonances, achieving nearly 100% absorbance and rapid photothermoelectric detection by exploiting a temperature gradient across patterned and unpatterned areas.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If pristine graphene is used in IR photodetectors, then the device structure is simple, but the absorbance is low and response time is slow

Engineering Contradiction:
Improvedevice structureVSAvoidabsorbance and response time
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The patent employs a composite heterostructure consisting of multilayer graphene intercalated with ferric chloride (FeCl3) layers. This composite material combines the high carrier mobility of graphene with the charge-doping effects of FeCl3, achieving both structural simplicity and high performance. The FeCl3 intercalation creates a composite that exhibits enhanced optical absorption and faster response compared to pristine graphene alone.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent implements nanopatterning of the graphene layer, creating regions with different properties. The nanopatterned areas exhibit localized surface plasmon resonances that enhance light absorption, while maintaining areas with different characteristics. This local quality variation allows the detector to achieve high absorbance in specific regions without compromising the overall device structure.

Inventive Principle:
Principle #3Local quality

2Reliability

If nanopatterned multilayer graphene intercalated with ferric chloride is used, then absorbance increases to nearly 100%, but device complexity increases

Engineering Contradiction:
ImproveabsorbanceVSAvoiddevice structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent utilizes a nested structure where FeCl3 layers are intercalated between graphene layers, creating a multilayer heterostructure. This nesting approach allows multiple functional layers to be integrated in a compact configuration, achieving high absorbance through the combined effects of multiple layers without proportionally increasing device footprint or complexity.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The patent changes key material parameters by intercalating FeCl3 between graphene layers, which modifies the electronic and optical properties of the graphene. This parameter change enables the material to achieve nearly 100% absorbance in the NIR and SWIR ranges. Additionally, the nanopatterning introduces geometric parameters that further tune the optical response.

Inventive Principle:
Principle #35Parameter changes

3Ease of operation

If bolometric detection method is used with pristine graphene, then device operation is simple, but detection speed is slow

Engineering Contradiction:
Improvedetection methodVSAvoidresponse time
Core Design Contradiction:
Ease of operationVSSpeed

Solution Approach 1:

The patent replaces the conventional bolometric detection mechanism with a photothermoelectric detection mechanism. Instead of relying solely on thermal effects (bolometric), the FeCl3-intercalated graphene structure enables direct photothermoelectric conversion, where absorbed photons generate thermal gradients that drive charge carrier diffusion and produce voltage signals. This substitution maintains operational simplicity while dramatically increasing detection speed.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent exploits the phase transition or state change aspects in the photothermoelectric effect, where absorbed optical energy transitions to thermal energy, creating localized temperature gradients. These thermal phases drive rapid charge carrier dynamics, enabling fast detection response while maintaining the simplicity of the detection method.

Inventive Principle:
Principle #36Phase transitions

4Ease of manufacture

If conventional IR photodetectors are used, then manufacturing is straightforward, but detectivity and responsivity are limited

Engineering Contradiction:
Improvemanufacturing processVSAvoiddetectivity and responsivity
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent changes fundamental material parameters by introducing FeCl3 intercalation in the graphene structure. This parameter change transforms the optical and electrical properties of graphene, enabling high detectivity and responsivity in the NIR and SWIR ranges. The manufacturing process remains relatively straightforward as it builds upon existing graphene fabrication techniques with an additional intercalation step.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The NPMLG-FeCl3 heterostructure enables IR photodetectors with high responsivity (up to 6.15×103 V/W) and detectivity (up to 2.33×109 Jones) for wavelengths between 1.3 μm and 3 μm, surpassing state-of-the-art detectors by providing rapid and spectrally tunable absorption across NIR, SWIR, MWIR, and LWIR regimes.

Implementation Method 1

The use of nanopatterned multilayer graphene (NPMLG) intercalated with ferric chloride (FeCl3) to create a heterostructure that enhances localized surface plasmon resonances, achieving nearly 100% absorbance

Methodology Applied
Scientific EffectLocalized surface plasmon resonances: Resonance

Implementation Method 2

rapid photothermoelectric detection by exploiting a temperature gradient across patterned and unpatterned areas

Methodology Applied
Scientific EffectPhotothermoelectric effect: Seebeck Effect

Data Source

PatentUS12581752B2IR photodetector with intercalated graphene layer and related methods
Publication Date: 2026.03.17 UNIVERSITY OF CENTRAL FLORIDA RESEARCH FOUNDATION INC
  • US12581752B2 patent drawing
  • US12581752B2 patent drawing
  • US12581752B2 patent drawing

AI summary

An IR photodetector detects IR radiation in a frequency range. The IR photodetector includes an electrically conductive layer, first and second vertical supports extending from the electrically conductive layer and defining a cavity therebetween and over the electrically conductive layer, and a transparent electrically conductive layer carried by the first and second vertical supports and over the cavity. The transparent electrically conductive layer defines a gate electrode. The IR photodetector also includes a detector layer over the transparent electrically conductive layer and having a perforated pattern. The detector layer has graphene layers intercalated with ferric chloride layers. The IR photodetector also includes first and second electrically conductive contacts carried by the transparent electrically conductive layer on opposite sides of the detector layer.