Graphene-Supported Metal Nanoparticles With Controlled Size Distribution

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Solution Overview

Problem

Current methods for synthesizing nanocomposite materials with graphene sheets and nanoparticles face challenges such as lack of control over particle size and density, side reactions with surfactants, and broad size distribution of metal oxide/metal particles, which impact their performance as electrocatalysts.

Innovation Solution

A method involving the formation of an organic nanographenide solution from a nanographite intercalation compound in an aprotic organic solvent, reacting it with metal salts or complexes under an inert atmosphere, and optionally oxidizing the metal nanoparticles, without using a reducing agent, to produce nanographene-supported metal or metal oxide nanoparticles with controlled size and distribution.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If conventional methods using graphene oxide or aqueous dispersions are used to synthesize nanocomposites, then composite materials can be produced, but the particle size distribution becomes too broad and particle size control is lost

Engineering Contradiction:
Improveparticle size controlVSAvoidparticle size distribution breadth
Core Design Contradiction:
Manufacturing precisionVSQuantity of substance

Solution Approach 1:

The invention changes the chemical parameters of the synthesis system by using non-aqueous solvents (acetonitrile, dimethylformamide, dimethyl sulfoxide) instead of water or surfactant-based systems. This parameter change eliminates side reactions and enables precise control over metal nanoparticle formation, resulting in narrow size distributions (0.5-10 nm) and controlled particle densities on the graphene surface.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention creates an inert chemical environment by using non-aqueous solvents and eliminating surfactants that would otherwise cause side reactions. This inert environment prevents unwanted chemical interactions during nanoparticle formation, allowing precise control over particle size and distribution without the broad distributions caused by conventional aqueous methods.

Inventive Principle:
Principle #39Inert atmosphere (Inert environment)

2Ease of manufacture

If reducing agents are used in conventional synthesis methods, then metal nanoparticles can be formed, but side reactions occur with surfactants or functional groups

Engineering Contradiction:
Improvenanoparticle formationVSAvoidside reactions
Core Design Contradiction:
Ease of manufactureVSObject-generated harmful factors

Solution Approach 1:

The invention extracts and removes the harmful surfactant and functional group components from the conventional synthesis system. By using pure non-aqueous solvents without surfactants, the method eliminates the source of side reactions while maintaining nanoparticle formation capability through controlled reduction of metal salts on the graphene surface.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The invention converts the potential harm of uncontrolled side reactions into benefit by using the graphene surface itself as the controlled reaction platform. The graphene acts as both support and controlled reduction site, where metal salts are reduced to nanoparticles in a controlled manner without surfactant interference, turning what would be harmful side reactions into controlled nanoparticle formation.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

3Quantity of substance

If conventional synthesis methods are used, then composite materials can be produced, but the metal oxide particle size tends to be too large and difficult to reduce to nanometers

Engineering Contradiction:
Improvemetal oxide particle sizeVSAvoidnanometer-scale control
Core Design Contradiction:
Quantity of substanceVSManufacturing precision

Solution Approach 1:

The invention performs preliminary action by forming metal nanoparticles at the nanometer scale (0.5-10 nm) directly on the graphene surface during synthesis, rather than allowing particles to grow to larger sizes and then attempting reduction. This preliminary formation at controlled nanometer dimensions enables subsequent oxidation to produce metal oxide nanoparticles that maintain nanometer-scale precision.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The invention changes the synthesis parameters by using non-aqueous solvents and controlled metal salt reduction, which enables formation of nanoparticles at 0.5-10 nm size range. This parameter change allows precise nanometer-scale control that prevents the formation of larger particles that would be difficult to reduce later.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This method enables the production of nanocomposites with improved size control and performance, specifically enhancing their catalytic activity and magnetic properties, making them suitable for applications in electrocatalysis, fuel cells, and water treatment.

Implementation Method 1

formation of an organic nanographenide solution by dissolving a nanographite intercalation compound in an aprotic organic solvent

Methodology Applied
Scientific EffectDissolution: Solvation

Implementation Method 2

reacting it with metal salts or complexes under an inert atmosphere, and optionally oxidizing the metal nanoparticles, without using a reducing agent, to produce nanographene-supported metal or metal oxide nanoparticles

Methodology Applied
Scientific EffectReduction: Reduction

Implementation Method 3

reacting it with metal salts or complexes under an inert atmosphere, and optionally oxidizing the metal nanoparticles

Methodology Applied
Scientific EffectOxidation: Oxidation

Data Source

PatentEP3625169B1Graphene-supported metal and/or metal oxide nanoparticle composites, method for making same and uses thereof
Publication Date: 2024.07.10 CENT NAT DE LA RECH SCI (C N R S)
  • EP3625169B1 patent drawingFigure 1A~1C
  • EP3625169B1 patent drawingFigure 2a)~2c)
  • EP3625169B1 patent drawingFigure 3

AI summary

The present invention relates to a nanographene-supported metal and/or metal oxide nanoparticle composite, and method for preparing same, and uses thereof. Specifically, the present invention relates to the uses of nanographene-supported metal and/or metal oxide nanoparticle composite as catalytic material, in electrocatalysis, as catalyst for gas-phase chemical reactions, as slurry catalyst for liquid-phase chemical reactions, for water purification and waste water treatment, in the treatment of cancerous tumors, and/or in Magnetic Resonance Imagery. The present invention finds applications in the industrial technical field, in particular in the material, chemical and pharmaceutical technical fields.