Graphene Oxide Reshaping via Water Hydration

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Solution Overview

Problem

Current methods for forming three-dimensional (3D) architectures from flat sheets, particularly using folding and bending, are limited by the lack of effective pasting techniques that can maintain native material properties at junctions due to limited choices of readily weldable thin film materials or residue-free glues.

Innovation Solution

The method involves applying a force to reshape graphene oxide (GO) structures, followed by liquid water application and drying to fix the new shape, and using water to bond GO sheets with particulate materials, allowing for the creation of complex 3D geometries and repairing damage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Shape

If folding or bending is used to create 3D structures from flat sheets, then complex geometries can be formed, but the material properties at junctions are compromised due to plastic deformation or strain

Engineering Contradiction:
Improve3D geometry complexityVSAvoidmaterial property at junction
Core Design Contradiction:
ShapeVSStrength

Solution Approach 1:

The patent changes the physical-chemical state of GO sheets by controlling hydration and dehydration processes. When GO sheets are hydrated, they become flexible and can be reshaped; when dehydrated, they maintain the new shape with restored strength. This parameter change allows the material to transition between formable and structurally sound states.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent utilizes phase transitions of water (liquid to vapor) to control the hydration state of GO sheets. By applying liquid water to reshape structures and then drying them to fix the shape, the material undergoes reversible phase transitions that enable shape transformation while preserving mechanical integrity at junctions.

Inventive Principle:
Principle #36Phase transitions

2Shape

If pasting is used to join separated pieces together, then new free-standing geometries can be created, but residue-free glues that maintain native material properties are limited

Engineering Contradiction:
Improvefree-standing geometryVSAvoidpasting process simplicity
Core Design Contradiction:
ShapeVSEase of manufacture

Solution Approach 1:

The patent employs water as a self-service bonding agent that is already inherent to the GO material system. The GO sheets' native hydrophilic groups naturally interact with water to create reversible bonds, eliminating the need for external glues or adhesives that would leave residues or compromise material properties.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

Water acts as an intermediary substance that mediates the bonding between GO sheets. The hydrophilic groups on GO sheets interact with water molecules to form hydrogen bonds, creating reversible adhesive joints that maintain the native material properties while enabling assembly of complex geometries.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Reliability

If water is applied to reshape and bond GO structures, then damage can be healed and shapes fixed, but the process requires careful control of hydration and dehydration

Engineering Contradiction:
Improvedamage healing capabilityVSAvoidprocess control complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The GO material's inherent hydrophilic groups enable self-healing and shape-fixing properties when exposed to water. The material automatically responds to hydration by allowing sheet displacement and rebonding, and to dehydration by fixing the new configuration, without requiring external control mechanisms.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent replaces complex mechanical bonding systems with a chemical-hydraulic system based on water-GO interactions. Instead of using mechanical fasteners, welds, or complex adhesive application systems, the invention uses the fundamental hygroscopic properties of GO to achieve bonding and shape fixation through simple water application and removal.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach effectively heals damage, releases internal stress, and bonds GO structures, enabling the fabrication of lightweight, high-strength 3D architectures with restored mechanical properties, suitable for applications like flying platforms and complex geometries in electronics and energy devices.

Implementation Method 1

applying liquid water to the structure while it has the second shape

Methodology Applied
Scientific EffectAbsorption (physical): Absorption (physical)

Implementation Method 2

drying the structure; and removing the force, wherein the dried structure remains fixed in the second shape

Methodology Applied
Scientific EffectEvaporation: Evaporation

Implementation Method 3

applying liquid water to the contact area; and drying the contacting first and second structures, wherein the first and second structures are bonded together

Methodology Applied
Scientific EffectAdhesion: Adhesive

Data Source

PatentUS11911934B2Methods for reshaping and bonding graphene oxide-based architectures
Publication Date: 2024.02.27 NORTHWESTERN UNIV
  • US11911934B2 patent drawing
  • US11911934B2 patent drawing
  • US11911934B2 patent drawing

AI summary

Methods for reshaping graphene oxide sheet-containing structures using water are provided. Graphene oxide sheet-containing structures can be reshaped by applying a force to a graphene oxide sheet-containing structure, wherein the force changes the initial shape of the structure to a new shape. While the force is still acting on the graphene oxide sheet-containing structure, liquid water is applied to the structure to dissipate stress induced by the force and the structure is then dried. When the force is removed, the graphene oxide sheet-containing structure remains fixed in the new shape.