Graphene Polypyrrole 3D Porous Sensor for Wearable Energy

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Solution Overview

Problem

Current artificial electronic skin technologies lack efficient materials for simultaneously detecting pressure, heat, and strain, and they are not optimized for wearable devices that require space and weight efficiency.

Innovation Solution

A sensor and supercapacitor based on a graphene polypyrrole 3D porous structure are developed, where graphene is grown on a nickel 3D porous structure, polypyrrole is grown on the graphene, and polydimethylsiloxane (PDMS) is coated, with electrodes on top and bottom faces, enabling the detection of various external stimuli and energy storage in a single material.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If multiple separate materials are used to detect pressure, heat, and strain, then detection capability is improved, but device complexity and material cost increase

Engineering Contradiction:
Improvedetection capabilityVSAvoiddevice complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent combines pressure sensing, temperature sensing, and strain sensing capabilities into a single integrated sensor device. The sensor includes a substrate with a pressure-sensitive layer, temperature-sensitive layer, and strain-sensitive layer formed on the same substrate, allowing simultaneous detection of multiple stimuli through a unified structure rather than separate components.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The sensor is designed with multi-functionality to detect multiple external stimuli (pressure, temperature, strain) simultaneously using a single device. The pressure-sensitive layer detects pressure through resistance changes, the temperature-sensitive layer detects temperature through resistance changes, and the strain-sensitive layer detects strain through resistance changes, all within one sensor unit.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Ease of manufacture

If traditional sensor materials are used, then manufacturing process is simple, but space and weight efficiency for wearable devices is poor

Engineering Contradiction:
Improvemanufacturing processVSAvoidweight efficiency
Core Design Contradiction:
Ease of manufactureVSWeight of moving object

Solution Approach 1:

The patent employs a porous structure for the pressure-sensitive layer comprising a three-dimensional network of porous particles. This porous configuration reduces the overall material density and weight while maintaining effective pressure sensitivity, making the sensor more suitable for wearable applications where weight efficiency is critical.

Inventive Principle:
Principle #31Porous materials

3Reliability

If separate devices are used for sensing and energy storage, then functional performance is optimized, but device complexity and integration difficulty increase

Engineering Contradiction:
Improvefunctional performanceVSAvoidintegration difficulty
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent integrates the sensor device and supercapacitor into a single unified structure. The supercapacitor includes a first electrode, second electrode, and electrolyte, with the sensor components (pressure-sensitive layer, temperature-sensitive layer, strain-sensitive layer) formed on the same substrate as the supercapacitor electrodes. This allows the device to both sense external stimuli and store energy simultaneously without requiring separate integrated circuits or complex interconnections.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The integrated device can simultaneously detect pressure, temperature, and strain, and store energy, allowing for a flexible, high-performance wearable device that can be mass-produced at reduced material costs, with the ability to drive itself using energy stored in the supercapacitor.

Implementation Method 1

the growing of the graphene on the nickel 3D porous structure includes chemical vapor depositing (CVD) the graphene on the nickel 3D porous structure

Methodology Applied
Scientific EffectChemical vapor deposition: Chemical Vapour Deposition

Implementation Method 2

growing polypyrrole on the graphene-grown nickel 3D porous structure

Methodology Applied
Scientific EffectPolymerization: Photopolymerisation

Implementation Method 3

the sensor includes a pressure-sensitive layer including a three-dimensional network of porous particles, and the resistance between the first electrode and the second electrode varies according to a pressure applied to the porous particles

Methodology Applied
Scientific EffectPiezoresistive effect: Piezoresistive Effect

Implementation Method 4

the sensor includes a temperature-sensitive layer, and the resistance between the first electrode and the second electrode varies according to a temperature applied to the porous particles

Methodology Applied
Scientific EffectThermoresistive effect: Thermo-resistive Effect

Implementation Method 5

the sensor includes a strain-sensitive layer, and the resistance between the first electrode and the second electrode varies according to a strain applied to the porous particles

Methodology Applied
Scientific EffectStrain-induced resistance change: Piezoresistive Effect

Implementation Method 6

a supercapacitor based on a graphene polypyrrole 3D porous structure

Methodology Applied
Scientific EffectCapacitance: Capacitance

Data Source

PatentUS10984962B2Sensor and supercapacitor based on graphene polypyrrole 3D porous structure, and integrated device including the same
Publication Date: 2021.04.20 KOREA UNIV RES & BUSINESS FOUND
  • US10984962B2 patent drawing
  • US10984962B2 patent drawing
  • US10984962B2 patent drawing

AI summary

Disclosed is a sensor based on a graphene polypyrrole 3-dimensional (3D) porous structure, the sensor comprising: the graphene polypyrrole 3D porous structure, wherein the graphene polypyrrole 3D porous structure is prepared by growing graphene on a nickel 3D porous structure, growing polypyrrole on a graphene-grown nickel 3D porous structure, and then coating polydimethylsiloxane (PDMS) on a graphene polypyrrole grown structure; and electrodes respectively disposed on top and bottom faces of the graphene polypyrrole 3D porous structure.