Graphene Protection Layer for Quantum Dot Lighting

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Solution Overview

Problem

Conventional lighting technologies face challenges in resisting gas and humidity, and they often have low light-emitting efficiency and environmental concerns, such as incandescent lamps' inefficiency, electric discharge lamps' high cost and voltage, and fluorescent lamps' mercury usage.

Innovation Solution

A lighting apparatus featuring a housing with a light-emitting unit and a light conversion unit comprising a substrate with a quantum dot layer and a protection layer made of graphene, which enhances resistance to gas and humidity while maintaining stable optical properties and improving light-emitting efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If quantum dot layer is used for light conversion, then light-emitting efficiency is improved, but resistance against gas and humidity deteriorates

Engineering Contradiction:
Improvelight-emitting efficiencyVSAvoidresistance against gas and humidity
Core Design Contradiction:
Loss of energyVSReliability

Solution Approach 1:

A protection layer comprising a porous layer and a non-porous layer is introduced as an intermediary between the quantum dot layer and the external environment. The porous layer allows for adhesion and integration, while the non-porous layer provides the gas and humidity barrier, thus protecting the quantum dot layer without compromising its light-emitting efficiency.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The protection layer is constructed using composite materials with different properties: a porous layer for adhesion and integration with the quantum dot layer, and a non-porous layer for providing gas and humidity resistance. This composite structure enables simultaneous achievement of both light-emitting efficiency and environmental resistance.

Inventive Principle:
Principle #40Composite materials

2Ease of manufacture

If conventional light sources are used, then manufacturing cost is reduced, but light-emitting efficiency deteriorates

Engineering Contradiction:
Improvemanufacturing costVSAvoidlight-emitting efficiency
Core Design Contradiction:
Ease of manufactureVSLoss of energy

Solution Approach 1:

The invention changes the material parameters of the protection layer, specifically using a porous layer combined with a non-porous layer, to achieve both cost-effectiveness and high light-emitting efficiency. This parameter change allows the system to move away from conventional single-material structures to a multi-layer composite structure that optimizes both manufacturing and performance.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If protection layer is added to protect quantum dot layer, then resistance against gas and humidity is improved, but device complexity increases

Engineering Contradiction:
Improveresistance against gas and humidityVSAvoidstructure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The protection layer is segmented into two distinct functional layers: a porous layer for adhesion and integration with the quantum dot layer, and a non-porous layer for providing the gas and humidity barrier. This segmentation allows each layer to perform its specific function efficiently while maintaining overall structural simplicity.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides enhanced resistance to gas and humidity, stable optical properties, and improved light-emitting efficiency, reducing the vulnerability of quantum dot layers and enabling a more reliable and efficient lighting system.

Implementation Method 1

a light conversion unit comprising a substrate arranged in front of the light emitting unit, a quantum dot layer formed on the substrate

Methodology Applied
Scientific EffectQuantum dot light conversion: Photoluminescence

Implementation Method 2

a protection layer which surrounds the quantum dot layer. Here, the protection layer may be formed of grapheme

Methodology Applied
Scientific EffectGraphene barrier property: Graphene

Data Source

PatentUS8593590B2Lighting apparatus and display device including the same
Publication Date: 2013.11.26 LG ELECTRONICS INC
  • US8593590B2 patent drawing
  • US8593590B2 patent drawing
  • US8593590B2 patent drawing

AI summary

A lighting apparatus and a display device including the same are disclosed. The present invention relates to a lighting apparatus, which can enhance resistance against gas or humidity and which can present a stable optical property and which can enhance light-emitting efficiency, and a display device including the lighting apparatus.