Graphene Bitumen Roofing Membrane for Strength and Fire Resistance

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Solution Overview

Problem

Existing roofing membranes lack sufficient strength and fire resistance, necessitating improvements in these critical properties.

Innovation Solution

Incorporation of graphene into a bitumen roofing membrane system, which can be integrated into the bitumen compound or applied as a separate layer, along with optional polymer coatings, release liners, and release films, to enhance strength and fire resistance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If traditional bitumen roofing membranes are used, then the roofing membrane can be manufactured and installed, but the strength and fire resistance are insufficient

Engineering Contradiction:
Improveroofing membrane strengthVSAvoidfire resistance
Core Design Contradiction:
StrengthVSReliability

Solution Approach 1:

The patent applies composite materials by combining graphene with bitumen to create a graphene-enhanced bitumen roofing membrane. The graphene particles are dispersed throughout the bitumen matrix, creating a composite structure that simultaneously improves both mechanical strength and fire resistance. This directly resolves the technical contradiction by integrating two material systems with complementary properties into a single roofing membrane system.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent employs parameter changes by modifying the chemical composition and microstructure of the bitumen through graphene addition. The graphene content is controlled at specific concentrations (e.g., 0.1-5% by weight), and the bitumen is processed at elevated temperatures to achieve optimal dispersion. These parameter adjustments transform the original bitumen properties to achieve both enhanced strength and fire resistance without sacrificing other critical properties.

Inventive Principle:
Principle #35Parameter changes

2Strength

If graphene is incorporated into the bitumen compound, then strength and fire resistance are improved, but manufacturing complexity increases

Engineering Contradiction:
Improveroofing membrane strengthVSAvoidmanufacturing process complexity
Core Design Contradiction:
StrengthVSDevice complexity

Solution Approach 1:

The patent merges the graphene addition step with the existing bitumen heating and mixing operations. Rather than introducing a separate, complex graphene incorporation process, the graphene particles are added to the bitumen during its normal heating cycle, and standard mixing equipment is used to achieve uniform dispersion. This merging approach minimizes additional manufacturing complexity while achieving the desired strength improvements.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent uses process oil or other bitumen components as an intermediary medium to facilitate graphene dispersion. The graphene particles are first dispersed in the liquid bitumen or process oil, which acts as a carrier, before being incorporated into the final roofing membrane matrix. This intermediary approach simplifies the incorporation process by leveraging existing process fluids rather than requiring specialized dispersion equipment.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The graphene-enhanced bitumen roofing membrane exhibits increased strength and improved fire resistance, making it more durable and safer.

Implementation Method 1

adding particles of graphene to the bitumen compound while the bitumen compound is in liquid form

Methodology Applied
Scientific EffectDispersion: Dispersion (of waves)

Implementation Method 2

the fabric or mat coated with and/or partially or fully impregnated with the bitumen compound

Methodology Applied
Scientific EffectCoating: Coatings

Implementation Method 3

an optional release liner that is releasably positioned on the bottom surface of the roofing membrane

Methodology Applied
Scientific EffectAdhesion: Adhesive

Data Source

PatentUS20260049191A1Graphene roofing membrane
Publication Date: 2026.02.19 GARLAND IND INC
  • US20260049191A1 patent drawing
  • US20260049191A1 patent drawing
  • US20260049191A1 patent drawing

AI summary

A roofing membrane includes a layer or bitumen compound, a fabric or mat, and graphene.