Graphene Foam-Sealed Selenium Cathode for Lithium-Selenium Battery

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Solution Overview

Problem

Lithium-selenium batteries face issues such as dendrite formation, capacity decay, and low cycle life due to the high solubility of selenium and lithium polyselenide in electrolytes, leading to internal shorting and reduced energy density, which hinders their widespread commercialization.

Innovation Solution

A graphene foam-protected selenium cathode layer is developed, where selenium is coated or resides within the pores of a solid graphene foam, providing a high surface area and preventing the migration of selenium and lithium polyselenide, thus addressing dendrite formation and capacity decay.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If lithium metal is used as the anode to achieve high specific capacity, then energy density is improved, but dendrite formation occurs leading to internal shorting and safety issues

Engineering Contradiction:
Improvespecific capacityVSAvoidsafety
Core Design Contradiction:
Use of energy by moving objectVSReliability

Solution Approach 1:

A lithium foil layer is introduced as an intermediary component between the anode current collector and the electrolyte. This lithium foil serves as a mediator that provides a stable lithium source while preventing direct contact and dendrite formation between the current collector and electrolyte, thus maintaining high capacity while improving safety

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

A thin film coating of aluminum oxide or aluminum hydroxide is applied to the lithium foil. This thin film acts as a protective shell that prevents direct exposure of the lithium foil to the electrolyte, thereby preventing dendrite formation and internal shorting while allowing ionic transport for high capacity operation

Inventive Principle:
Principle #30Flexible shells and thin films

2Use of energy by moving object

If selenium is used as the cathode active material to achieve high energy density, then specific energy is improved, but selenium and lithium polyselenide migrate through the separator causing capacity decay and the shuttle effect

Engineering Contradiction:
Improvespecific energyVSAvoidactive mass loss
Core Design Contradiction:
Use of energy by moving objectVSLoss of substance

Solution Approach 1:

A porous coating layer comprising aluminum oxide and/or aluminum hydroxide is applied to the selenium cathode. This porous layer provides a high surface area that physically confines selenium and lithium polyselenide, preventing their migration through the separator while allowing efficient ionic and electronic transport, thus eliminating the shuttle effect and preventing capacity decay

Inventive Principle:
Principle #31Porous materials

Solution Approach 2:

The cathode is constructed as a composite structure combining selenium with aluminum oxide and/or aluminum hydroxide in a porous matrix. This composite material integrates the high energy density of selenium with the protective and confining properties of the aluminum-based porous coating, simultaneously achieving high specific energy and preventing active mass loss

Inventive Principle:
Principle #40Composite materials

3Duration of action of stationary object

If conventional lithium transition-metal oxide or phosphate cathodes are used to ensure stable cycling, then cycle life is improved, but specific energy is limited to 120-240 Wh/kg which is insufficient for electric vehicles

Engineering Contradiction:
Improvecycle lifeVSAvoidspecific energy
Core Design Contradiction:
Duration of action of stationary objectVSUse of energy by moving object

Solution Approach 1:

The cathode material is changed from conventional lithium transition-metal oxide or phosphate to selenium, which has fundamentally different electrochemical parameters including higher theoretical capacity and lower operating potential. This parameter change enables specific energy to exceed 300 Wh/kg while the porous aluminum oxide/hydroxide coating ensures stable cycling by preventing material degradation and migration

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The graphene foam-protected selenium cathode layer significantly enhances the specific energy density of lithium-selenium batteries, improving cycle life and reducing internal shorting, achieving energy densities greater than 300 Wh/kg and maintaining stability over numerous cycles.

Implementation Method 1

selenium is coated or resides within the pores of a solid graphene foam, providing a high surface area and preventing the migration of selenium and lithium polyselenide

Methodology Applied
Scientific EffectPhysical containment: Physical Containment

Implementation Method 2

selenium is coated or resides within the pores of a solid graphene foam

Methodology Applied
Scientific EffectAdsorption: Adsorption

Data Source

PatentUS11515540B2Alkali metal-selenium secondary battery containing a graphene foam-protected selenium cathode
Publication Date: 2022.11.29 HONEYCOMB BATTERY CO
  • US11515540B2 patent drawing
  • US11515540B2 patent drawing
  • US11515540B2 patent drawing

AI summary

A graphene foam-protected selenium cathode layer for an alkali metal-selenium cell, comprising: (a) a sheet or a roll of solid graphene foam composed of multiple pores and pore walls containing graphene sheets, wherein the graphene sheets contain a pristine graphene material having less than 0.01% by weight of non-carbon elements or a non-pristine graphene material having 0.01% to 20% by weight of non-carbon elements, wherein said non-pristine graphene is selected from graphene oxide, reduced graphene oxide, graphene fluoride, graphene chloride, graphene bromide, graphene iodide, hydrogenated graphene, nitrogenated graphene, boron-doped graphene, nitrogen-doped graphene, chemically functionalized graphene, or a combination thereof, wherein the graphene sheets are interconnected or chemically merged together without an adhesive resin; and (b) selenium coating or particles residing in the pores or bonded to the pore walls of the solid graphene foam.