Graphene Inkjet Sensor Electrodes via Sulfur Doping

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Solution Overview

Problem

Existing graphene-based sensors require high temperature operation and are costly, limiting their widespread adoption for sensitive and selective detection of various target species.

Innovation Solution

A low-cost, low-temperature inkjet printing method using a formulation of water, polyvinylpyrrolidone (PVP), and graphene material, with optional sulphur-doping and metal functionalization, to create sensitive and selective graphene sensor electrodes that do not require high temperature operation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If conventional graphene-based sensors are used, then sensitivity and selectivity for target species are achieved, but high temperature operation is required and cost is high

Engineering Contradiction:
Improvesensitivity and selectivityVSAvoidoperating temperature
Core Design Contradiction:
Measurement precisionVSTemperature

Solution Approach 1:

The patent changes the chemical composition parameters of the graphene material by introducing sulfur doping and specific functional groups. This modifies the electronic and chemical properties of graphene, enabling it to achieve high sensitivity and selectivity for target species detection without requiring high temperature operation. The parameter change in material composition directly resolves the contradiction between measurement precision and operating temperature.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates a composite material system combining graphene with sulfur dopants and specific functional groups. This composite structure enhances the sensing capabilities of graphene while reducing its operational temperature requirements. The composite material approach allows simultaneous achievement of high sensitivity/selectivity and low temperature operation by leveraging synergistic effects between different components.

Inventive Principle:
Principle #40Composite materials

2Measurement precision

If conventional graphene-based sensors are used, then sensing performance is achieved, but manufacturing cost is high

Engineering Contradiction:
Improvesensing performanceVSAvoidmanufacturing cost
Core Design Contradiction:
Measurement precisionVSEase of manufacture

Solution Approach 1:

The patent modifies the material parameters by using sulfur doping and specific functionalization methods that can be implemented through relatively simple chemical treatments. These parameter changes enable high sensing performance to be achieved through chemical modification rather than complex fabrication processes, thereby reducing manufacturing costs while maintaining or improving sensing performance.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs wet chemical methods for graphene functionalization that can be performed in solution phase, allowing for easier processing and potential recovery of reagents. This approach replaces costly vacuum-based or high-temperature fabrication methods with more economical wet chemistry techniques, reducing overall manufacturing costs while achieving the desired sensing performance.

Inventive Principle:
Principle #34Discarding and recovering

3Reliability

If high temperature operation is required, then sensor performance is maintained, but power consumption increases and lifespan decreases

Engineering Contradiction:
Improvesensor performanceVSAvoidpower consumption
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The patent changes the material properties of graphene through sulfur doping and functionalization, which enables the sensor to maintain high reliability and performance at lower operating temperatures. This parameter change in material composition allows the sensor to function effectively without high temperature heating, thereby reducing power consumption and extending operational lifespan while maintaining sensor performance.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The method enables the fabrication of graphene-based sensors with high sensitivity and selectivity for a variety of target species at low temperatures, reducing operational costs and extending the sensors' lifespan through low power consumption.

Implementation Method 1

PVP functions as a stabilising agent to prevent graphene flakes from agglomerating in an ink formulation

Methodology Applied
Scientific EffectStabilizing agent: Surfactant

Implementation Method 2

PVP functions as a concentrating agent at the surface of a graphene based sensing electrode

Methodology Applied
Scientific EffectConcentrating agent: Adsorption

Implementation Method 3

treating a graphene material with sulfamic acid and/or thiourea

Methodology Applied
Scientific EffectSulphur-doping: Dopants

Implementation Method 4

growing metal containing nanostructures on the surface of the treated graphene material

Methodology Applied
Scientific EffectMetal functionalization: Deposition (physical)

Data Source

PatentUS12103851B2Ink compositions based on graphene and a stabilising agent and sensors fabricated from the ink
Publication Date: 2024.10.01 ALTERED CARBON LTD
  • US12103851B2 patent drawing
  • US12103851B2 patent drawing
  • US12103851B2 patent drawing

AI summary

Graphene based sensor technology is described. Certain aspects relate to graphene containing ink formulations suitable for fabricating sensor electrodes via inkjet printing methods and to sensor electrodes produced from such ink formulations. Certain further aspects relate to processes for fabricating functionalized graphene materials for use in such ink formulations. Further still, certain aspects relate to sensors comprising graphene sensor electrodes.