Graphene Target Electromagnetic Sensor for Nanometer Position Measurement

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Solution Overview

Problem

Current measurement systems, particularly electromagnetic sensors, face inaccuracies in measuring the position and displacement of objects due to inherent errors related to skin depth and environmental changes, which affect the accuracy of eddy current-based displacement sensing in nanometer and sub-nanometer ranges.

Innovation Solution

A measurement system incorporating an electromagnetic sensor with a target comprising a graphene layer, which reduces skin depth and enhances accuracy by minimizing eddy current penetration, allowing for precise determination of object position through alterations in electrical impedance parameters.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If an electromagnetic sensor is used to measure displacement and position, then the measurement capability is provided, but inherent errors occur due to skin depth and environmental changes affecting measurement precision

Engineering Contradiction:
Improvemeasurement precisionVSAvoidreliability
Core Design Contradiction:
Measurement precisionVSReliability

Solution Approach 1:

The patent applies parameter changes by utilizing the frequency-dependent skin depth effect. By operating at high frequencies (typically above 1 MHz), the skin depth is reduced to a few micrometers, confining eddy currents to the target surface layer. This parameter change in operating frequency directly improves measurement precision while maintaining reliability by making the measurement less sensitive to environmental variations.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent segments the measurement system into distinct functional components: the electromagnetic sensor, the target structure (conductive layer on substrate), and the evaluation unit. This segmentation allows independent optimization of each component - the conductive target layer is designed with specific thickness and conductivity to control eddy current distribution, while the sensor is optimized for high-frequency operation, collectively improving both precision and reliability.

Inventive Principle:
Principle #1Segmentation

2Measurement precision

If the electromagnetic sensor operates at higher frequencies to reduce skin depth, then measurement accuracy improves, but energy consumption increases

Engineering Contradiction:
Improvemeasurement accuracyVSAvoidenergy consumption
Core Design Contradiction:
Measurement precisionVSUse of energy by moving object

Solution Approach 1:

The patent applies partial action by using high frequencies only during the actual measurement phase, rather than continuously. The electromagnetic sensor operates at high frequency briefly to acquire position data, then returns to a lower power state. This partial use of high energy consumption achieves the required measurement accuracy while minimizing overall energy usage in the lithographic apparatus.

Inventive Principle:
Principle #16Partial or excessive action

Solution Approach 2:

The system dynamically adjusts the operating frequency parameter based on measurement requirements. High frequencies are used when precise position measurement is needed, while lower frequencies or idle states are used otherwise. This parameter change strategy optimizes the trade-off between measurement accuracy and energy consumption in the lithographic process.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system achieves improved accuracy in measuring object position by reducing skin depth and minimizing environmental influences, leading to more precise displacement and position measurements in the nanometer and sub-nanometer ranges.

Implementation Method 1

An electromagnetic sensor has a driving circuit configured to drive an electromagnet to generate an alternating magnetic field. If the electromagnetic sensor is close to the object the alternating magnetic field interacts with the object, and consequently the object affects the alternating magnetic field.

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 2

Thus the presence of the object affects an electrical impedance parameter of the electromagnet in a manner that depends on the relative position of the object and the electromagnet. Thus location and/or movement of the object relative to the electromagnet can be detected as changes in the electrical impedance parameter.

Methodology Applied
Scientific EffectEddy currents: Eddy Currents

Implementation Method 3

A measurement system incorporating an electromagnetic sensor with a target comprising a graphene layer, which reduces skin depth and enhances accuracy by minimizing eddy current penetration

Methodology Applied
Scientific EffectSkin effect: Skin Effect

Data Source

PatentUS10678147B2Measurement systems, lithographic apparatus, device manufacturing method and a method of measuring
Publication Date: 2020.06.09 ASML NETHERLANDS BV
  • US10678147B2 patent drawing
  • US10678147B2 patent drawing
  • US10678147B2 patent drawing

AI summary

A measurement system for measuring a position and/or displacement of an object (40), the measurement system comprising a sensor (20) and a target (45), the sensor comprising an electromagnet (21); a driving circuit (24) configured to drive the electromagnet to generate an alternating magnetic field (AMF); a measuring circuit (25) configured to measure an electrical impedance parameter of the electromagnet; the target being located on a surface (41) of the object that faces the sensor, wherein the target comprises a graphene layer (46), and wherein, in use, when the alternating magnetic field interacts with the target, the alternating magnetic field changes (RMF), altering the electrical impedance parameter of the electromagnet.