Graphene Separator for Alkali Metal-Selenium Battery

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Solution Overview

Problem

Lithium-selenium batteries face issues such as dendrite formation, capacity decay, and low cycle life due to selenium's high solubility and insulating nature, leading to internal shorting and reduced energy density, which hinders their widespread commercialization.

Innovation Solution

A rechargeable alkali metal-selenium battery design featuring a graphene separator layer that is permeable to lithium ions but impermeable to selenium or metal selenide, preventing the migration of dissolved species from the cathode to the anode and enhancing the utilization of selenium, thereby improving energy density and cycle life.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a conventional porous separator is used in Li-Se batteries, then lithium ion transport is enabled, but selenium species migrate through the separator causing the shuttle effect and capacity decay

Engineering Contradiction:
Improvecycle lifeVSAvoidselenium loss
Core Design Contradiction:
ReliabilityVSLoss of substance

Solution Approach 1:

The patent employs a porous graphene separator layer that allows lithium ion transport while blocking selenium species. The porous structure enables ion conductivity while the graphene material provides selective permeability based on size and chemical affinity, preventing polyselenide migration and eliminating the shuttle effect.

Inventive Principle:
Principle #31Porous materials

Solution Approach 2:

The separator is constructed as a composite material combining graphene's unique properties with porous structure. This composite approach integrates the electrical conductivity and chemical stability of graphene with the ion transport capability of porous structures, achieving both lithium ion permeability and selenium species blocking.

Inventive Principle:
Principle #40Composite materials

2Quantity of substance

If lithium metal anode is used to achieve high capacity, then energy density is improved, but dendrite formation occurs causing internal shorting

Engineering Contradiction:
Improvelithium capacityVSAvoidsafety
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The graphene separator layer acts as an intermediary between the lithium metal anode and cathode. It provides a stable interface that promotes uniform lithium deposition, prevents dendrite penetration, and blocks selenium species migration, thereby enabling safe use of high-capacity lithium metal anodes.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The thin graphene film separator provides a flexible yet effective barrier that conforms to the electrode surfaces while maintaining its blocking function. The thin film structure allows efficient ion transport while the graphene material's mechanical strength prevents dendrite penetration.

Inventive Principle:
Principle #30Flexible shells and thin films

3Quantity of substance

If selenium is used as cathode active material to achieve high energy density, then capacity is improved, but selenium solubility causes shuttle effect and active mass loss

Engineering Contradiction:
Improveenergy densityVSAvoidselenium stability
Core Design Contradiction:
Quantity of substanceVSStability of the object's composition

Solution Approach 1:

The porous graphene separator utilizes its porous structure to physically block dissolved selenium species while maintaining electrolyte access. The pore size and graphene surface chemistry work together to trap polyselenides in the cathode compartment, preventing their migration to the anode and eliminating capacity decay.

Inventive Principle:
Principle #31Porous materials

4Reliability

If a separator that blocks selenium species is implemented, then shuttle effect is reduced, but ion transport resistance may increase

Engineering Contradiction:
Improvecycle lifeVSAvoidion transport rate
Core Design Contradiction:
ReliabilityVSSpeed

Solution Approach 1:

The porous structure of the graphene separator provides multiple transport pathways for lithium ions, maintaining low resistance while the graphene material simultaneously blocks larger selenium species. The porosity ensures that ion transport is not hindered despite the blocking function.

Inventive Principle:
Principle #31Porous materials

Solution Approach 2:

The separator exhibits different permeability properties at different scales: it is permeable to small lithium ions while blocking larger selenium species. This local quality differentiation allows selective transport based on species size, achieving both high ion conductivity and effective selenium blocking.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The graphene separator effectively blocks selenium species, reducing the shuttle effect and enhancing the battery's specific energy density, cycle life, and preventing internal shorting, making it suitable for high-energy applications.

Implementation Method 1

a graphene separator layer containing a solid graphene foam, paper or fabric that is permeable to lithium ions but substantially non-permeable to selenium or metal selenide

Methodology Applied
Scientific EffectSelective permeability: Semipermeable Membrane

Implementation Method 2

lithium ions were transferred from the lithium metal anode through the electrolyte to the cathode

Methodology Applied
Scientific EffectIon transfer: Ion Exchange

Implementation Method 3

preventing the migration of dissolved species from the cathode to the anode

Methodology Applied
Scientific EffectPhysical containment: Physical Containment

Data Source

PatentUS10886536B2Method of alkali metal-selenium secondary battery containing a graphene-based separator layer
Publication Date: 2021.01.05 HONEYCOMB BATTERY CO
  • US10886536B2 patent drawing
  • US10886536B2 patent drawing
  • US10886536B2 patent drawing

AI summary

One embodiment of the invention is method of inhibiting the shuttle effect by preventing migration of selenium or metal selenide ions from a cathode to an anode of an alkali metal-selenium battery, the method comprising: (a) combining an anode active material layer, a cathode active material layer, an electrically insulating porous separator disposed between the anode active material layer and the cathode active material layer, and electrolyte to form an alkali metal-selenium battery cell, and (b) implementing a porous trapping layer, having a thickness from 5 nm to 100 μm, between the cathode active material layer and the electrically insulating porous separator to trap selenium or metal selenide ions that are dissolved in the electrolyte from the cathode active material layer. Such a method enables the formation of an alkali metal-selenium battery exhibiting a long cycle life.