Graphene-Silicon Quantum Dot Solar Cell Bandgap Control

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Solution Overview

Problem

Current solar cells face challenges in achieving ideal performance due to limitations in controlling bandgap energy of bulk silicon and electrical properties, with opaque metal electrodes reducing efficiency and transparent electrodes being expensive and difficult to control.

Innovation Solution

A solar cell with a hybrid structure incorporating a silicon quantum dot layer, a doped graphene layer, and an encapsulation layer, where the graphene layer is doped with AuCl3, B, or RhCl3, and the structure is annealed at 450° C to 550° C, enhancing electrical characteristics and stability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If bulk silicon is used in solar cells, then the device structure is simple, but the bandgap energy cannot be controlled and device performance is limited

Engineering Contradiction:
Improvedevice structureVSAvoidbandgap energy control
Core Design Contradiction:
Device complexityVSManufacturing precision

Solution Approach 1:

The patent divides bulk silicon into quantum dot units within a silicon oxide matrix, creating a segmented structure that enables bandgap control through quantum confinement while maintaining overall device functionality

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent changes the physical state of silicon from bulk to quantum dot form, and controls bandgap energy by varying quantum dot size parameters, thereby achieving tunable optical and electrical properties

Inventive Principle:
Principle #35Parameter changes

2Power

If opaque metal electrodes are used, then electrical conductivity is high, but sunlight absorption is blocked and efficiency decreases

Engineering Contradiction:
Improveelectrical conductivityVSAvoidsunlight absorption efficiency
Core Design Contradiction:
PowerVSUse of energy by moving object

Solution Approach 1:

The patent replaces opaque metal electrodes with thin film transparent electrodes made of ITO or graphene, which maintain electrical conductivity while allowing sunlight transmission through their thin film structure

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The patent uses graphene as a transparent electrode material that can be deposited as a thin film, providing both transparency for sunlight absorption and adequate electrical conductivity at lower cost than traditional transparent electrodes

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

3Use of energy by moving object

If transparent electrodes like ITO are used, then sunlight absorption is improved, but cost increases and electrical characteristics are difficult to control

Engineering Contradiction:
Improvesunlight absorptionVSAvoidcost and electrical control
Core Design Contradiction:
Use of energy by moving objectVSEase of manufacture

Solution Approach 1:

The patent substitutes expensive ITO transparent electrodes with graphene, which can be manufactured at lower cost through chemical vapor deposition and offers tunable electrical properties through doping control

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Solution Approach 2:

The patent controls electrical characteristics of graphene electrodes by adjusting doping concentration and annealing temperature, enabling precise control of work function and conductivity to optimize solar cell performance

Inventive Principle:
Principle #35Parameter changes

4Ease of manufacture

If silicon quantum dots are exposed to air, then manufacturing is simple, but stability and performance deteriorate

Engineering Contradiction:
Improvemanufacturing simplicityVSAvoidstability
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent embeds silicon quantum dots within a silicon oxide matrix, creating a nested structure where the oxide matrix protects the quantum dots from air exposure while maintaining their quantum confinement properties

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The patent uses silicon oxide as an inert protective environment around silicon quantum dots, preventing oxidation and degradation by isolating the quantum dots from atmospheric exposure

Inventive Principle:
Principle #39Inert atmosphere (Inert environment)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The hybrid structure improves energy conversion efficiency, stability, and electrical properties, offering a cost-effective solution by maximizing sunlight absorption and reducing sheet resistance while preventing dopant exposure.

Implementation Method 1

bandgap of silicon quantum dots can be controlled by controlling the sizes of the quantum dots due to the quantum confinement effect (QCE) thereof

Methodology Applied
Scientific EffectQuantum confinement effect:

Implementation Method 2

graphene has excellent electrical conductivity, and excellent transmittance compared to metals and other transparent electrode materials. In addition, since graphene has a high work function, contact properties with silicon quantum dots can be improved. Further, since the work function can be controlled by doping with graphene, efficiency can be maximized when graphene is combined with a solar cell

Methodology Applied
Scientific EffectDoping: Dopants

Implementation Method 3

the structure is annealed at 450° C to 550° C, enhancing electrical characteristics and stability

Methodology Applied
Scientific EffectAnnealing: Annealing

Implementation Method 4

Solar cell efficiency can be improve

Methodology Applied
Scientific EffectPhotovoltaic effect: Photovoltaic Effect

Data Source

PatentUS10714648B2Solar cell with graphene-silicon quantum dot hybrid structure and method of manufacturing the same
Publication Date: 2020.07.14 UNIVERSITY INDUSTRY COOPERATION GROUP OF KYUNG HEE UNIVERSITY
  • US10714648B2 patent drawing
  • US10714648B2 patent drawing
  • US10714648B2 patent drawing

AI summary

Disclosed are a solar cell and a method of manufacturing the same. The solar cell with a graphene-silicon quantum dot hybrid structure according to an embodiment of the present disclosure includes a hybrid structure including a silicon quantum dot layer, in which a silicon oxide layer includes a plurality of silicon quantum dots; a doped graphene layer formed on the silicon quantum dot layer, and an encapsulation layer formed on the doped graphene layer; and electrodes formed on upper and lower parts of the hybrid structure.