Graphene Ternary Composite for Li-Ion Batteries

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Solution Overview

Problem

Current methods for modifying ternary materials with graphene to improve rate and cycling performance in lithium ion batteries are inefficient, particularly due to issues like poor conductivity and environmental incompatibility, and are not suitable for industrial production.

Innovation Solution

A method involving mixing ternary materials with graphene oxide in an organic solvent, followed by a reduction reaction and annealing in an inert atmosphere to form a graphene/ternary material composite with a three-dimensional network structure, enhancing mechanical flexibility and conductivity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If ternary materials are modified with graphene using conventional methods, then conductivity is improved, but the rate performance remains poor and the process is not suitable for industrial production

Engineering Contradiction:
ImproveconductivityVSAvoidrate performance
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The patent creates a composite material system combining ternary cathode material particles with graphene sheets formed in situ on their surfaces. This composite structure provides both the high capacity of ternary materials and the high conductivity of graphene, resolving the contradiction between improving conductivity and maintaining rate performance.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

Graphene acts as an intermediary conductive network that bridges isolated ternary material particles, enabling efficient electron transport throughout the electrode. This intermediary conductive pathway allows the electrode to maintain high rate performance while benefiting from improved overall conductivity.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Adaptability or versatility

If graphene oxide is used as raw material for modification, then dispersibility is improved, but the modification process becomes complex and unsuitable for industrial production

Engineering Contradiction:
ImprovedispersibilityVSAvoidprocess complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent extracts and eliminates the complex multi-step processing procedures from conventional methods, retaining only the essential in situ reduction step. This simplification removes unnecessary complexity while preserving the dispersibility benefits of using graphene oxide as a precursor.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent changes the processing parameters by conducting the reduction reaction under simple hydrothermal or solvothermal conditions with controlled temperature and time. This parameter optimization maintains good dispersibility while making the process suitable for industrial production by eliminating complex steps.

Inventive Principle:
Principle #35Parameter changes

3Adaptability or versatility

If water-based solvents are used for graphene modification, then dispersibility is maximized, but water reacts with lithium oxide on ternary material surfaces causing degradation

Engineering Contradiction:
ImprovedispersibilityVSAvoidsurface degradation
Core Design Contradiction:
Adaptability or versatilityVSObject-affected harmful factors

Solution Approach 1:

The patent introduces an organic solvent as an intermediary medium that enables graphene oxide dispersal without direct water contact with the ternary material surface. This intermediary solvent layer prevents harmful reactions while maintaining the dispersibility advantages of aqueous-based processing.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent converts the potential harm of water reactivity into a benefit by using organic solvents that prevent surface degradation while still allowing effective graphene oxide dispersion and reduction. The solvent choice transforms a chemical compatibility issue into a process advantage.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach significantly improves the rate and cycling performance of ternary materials, making them more suitable for industrial production while being environmentally friendly and cost-effective.

Implementation Method 1

adding a reducing agent to the mixed dispersion from step (a), and carrying out a reduction reaction at a reduction temperature of 80-160° C. while stirring

Methodology Applied
Scientific EffectReduction reaction: Reduction

Implementation Method 2

drying and then annealing the mixture at a low temperature in an inert atmosphere to obtain a graphene/ternary material composite having a three-dimensional network structure

Methodology Applied
Scientific EffectAnnealing: Annealing

Data Source

PatentUS11108037B2Method for preparing graphene/ternary material composite for use in lithium ion batteries and product thereof
Publication Date: 2021.08.31 BEIJING TUNGHSU CARBON ADVANCED MATERIALS TECH CO LTD
  • US11108037B2 patent drawing
  • US11108037B2 patent drawing
  • US11108037B2 patent drawing

AI summary

Provided is a method for preparing a graphene/ternary material composite for use in lithium ion batteries, comprising the following preparation steps: (a) mixing a ternary material and a graphene oxide powder in an organic solvent to form a mixed dispersion; (b) adding a reducing agent to the mixed dispersion from step (a), and carrying out a reduction reaction at a reduction temperature of 80-160° C. while stirring, to obtain a reduction reaction mixture after a reduction time of 60-240 min; and (c) evaporating the solvent from the reduction reaction mixture from step (b) while stirring, and drying and then annealing the mixture at a low temperature in an inert atmosphere to obtain a graphene/ternary material composite having a three-dimensional network structure. Also provided is a graphene/ternary material composite prepared by using this method.