Graphene Window for X-ray Detectors

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Solution Overview

Problem

Conventional X-ray radiation passage windows for detectors face challenges in achieving high transmission for both low- and high-energy X-rays, while also requiring high hermeticity, thermal stability, and non-transmissivity to visible light, and are often made from materials like beryllium that are carcinogenic.

Innovation Solution

The use of a graphene-containing radiation-transmissive window element with a graphene layer, which can be multilayered, providing excellent X-ray transmission, hermeticity, and thermal stability, and is non-toxic, along with additional layers for light blocking and electrical conductivity, and a structured substrate for mechanical support.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If beryllium windows are used for high-energy X-ray transmission, then transmission of high-energy X-rays is improved, but toxicity and carcinogenicity worsen

Engineering Contradiction:
ImproveX-ray transmissionVSAvoidtoxicity
Core Design Contradiction:
Use of energy by moving objectVSObject-affected harmful factors

Solution Approach 1:

The patent uses a composite structure combining graphene layers with a polymer matrix (such as polyimide). This composite material achieves high X-ray transmission like beryllium while eliminating its toxicity. The graphene provides radiation-transmissive properties, and the polymer provides mechanical stability and hermeticity, creating a non-toxic alternative to beryllium windows.

Inventive Principle:
Principle #40Composite materials

2Use of energy by moving object

If thin window elements are used for high X-ray transmission, then X-ray transmission is improved, but hermeticity and mechanical stability worsen

Engineering Contradiction:
ImproveX-ray transmissionVSAvoidhermeticity
Core Design Contradiction:
Use of energy by moving objectVSReliability

Solution Approach 1:

The composite structure uses a thin graphene-polymer layer for X-ray transmission while the polymer matrix provides hermetic sealing. The graphene layers are integrated into the polymer structure, creating a composite that maintains hermeticity even at thin dimensions, unlike pure thin-film solutions.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent employs thin-film technology with graphene layers integrated into a flexible polymer matrix. This allows the window to be made thin for high transmission while the polymer provides the necessary mechanical strength and hermetic sealing, preventing gas or liquid penetration.

Inventive Principle:
Principle #30Flexible shells and thin films

3Ease of manufacture

If conventional materials are used for window elements, then manufacturing simplicity is maintained, but thermal stability above 150°C deteriorates

Engineering Contradiction:
Improvemanufacturing simplicityVSAvoidthermal stability
Core Design Contradiction:
Ease of manufactureVSTemperature

Solution Approach 1:

The graphene-polymer composite maintains ease of manufacture through established polymer processing techniques while adding graphene layers. The polymer matrix can be processed using conventional methods, and graphene can be integrated during manufacturing, achieving thermal stability above 150°C without significantly complicating the manufacturing process.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The graphene-containing window element offers superior X-ray transmission, high impermeability, and chemical resistance, while being non-toxic and light-blocking, with enhanced mechanical stability and electrostatic dissipation, improving the performance and safety of radiation detectors.

Implementation Method 1

The radiation-transmissive window element contains graphene... very good transmission for both low- and high-energy X-ray radiation... light-non-transmissive to visible light over the entire wavelength range

Methodology Applied
Scientific EffectX-ray transmission: Absorption (EM radiation)

Implementation Method 2

such an an X-ray radiation passage window has a high hermetic impermeability (e.g., 1 bar)

Methodology Applied
Scientific EffectHermetic impermeability: Physical Containment

Implementation Method 3

an electrical conductivity required for an electrostatic dissipation

Methodology Applied
Scientific EffectElectrostatic dissipation: Conduction (electrical)

Data Source

PatentUS9514854B2X-ray radiation passage window for a radiation detector
Publication Date: 2016.12.06 KETEK
  • US9514854B2 patent drawing
  • US9514854B2 patent drawing
  • US9514854B2 patent drawing

AI summary

An X-ray radiation passage window can be used for a radiation detector. The X-ray radiation passage window for a radiation detector includes a radiation-transmissive window element. The radiation-transmissive window element contains graphene. Furthermore, a radiation detector including an X-ray radiation passage window, a method for producing an X-ray radiation passage window and a use of graphene are disclosed.