Graphite Anode Capacity Ratio for Stable High-SOC Battery Output

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Solution Overview

Problem

Nonaqueous electrolyte secondary batteries experience temporary output decreases due to rapid volume changes in the electrode assembly during high-rate charging and discharging at high state of charge (SOC) levels, leading to electrolyte solution ejection and insufficient electrolyte availability.

Innovation Solution

By specifying the ratio of negative electrode charging capacity to positive electrode charging capacity (NPR) and negative electrode effective utilization ratio (AAR) within the range of 1.60 ≤ NPR / AAR ≤ 2.55, the battery is configured to maintain a stable second stage structure of graphite at SOC levels between 70% to 90%, minimizing volume changes and electrolyte loss.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If high-rate charging and discharging are performed at high SOC levels, then charging and discharging speed is improved, but electrode assembly volume changes rapidly causing electrolyte solution ejection and output decrease

Engineering Contradiction:
Improvecharging and discharging speedVSAvoidoutput stability
Core Design Contradiction:
SpeedVSReliability

Solution Approach 1:

The patent changes the chemical composition parameters of the electrolyte solution by adding specific additives (e.g., fluoroethylene carbonate at 0.5-5 wt%, vinylene carbonate at 0.1-5 wt%) to modify the electrochemical behavior. This creates a stable solid electrolyte interface (SEI) layer that prevents electrolyte decomposition and maintains stable electrode volume during high-rate charging/discharging at high SOC levels, thus resolving the contradiction between speed and reliability

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent introduces a mediator substance (specific electrolyte additives) that forms an intermediate protective layer between the electrode assembly and the bulk electrolyte solution. This intermediate SEI layer acts as a buffer that stabilizes volume changes and prevents direct harmful interactions, allowing high-rate operation without output degradation

Inventive Principle:
Principle #24Intermediary (Mediator)

2Quantity of substance

If graphite is in the first stage structure at high SOC range, then charging capacity is improved, but volume of electrode assembly changes rapidly causing electrolyte solution to be ejected

Engineering Contradiction:
Improvecharging capacityVSAvoidelectrolyte solution loss
Core Design Contradiction:
Quantity of substanceVSLoss of substance

Solution Approach 1:

The patent modifies the electrolyte solution composition parameters by incorporating specific cyclic carbonate additives that change the interfacial electrochemical properties. This creates a stable SEI layer that suppresses electrolyte decomposition and volume expansion during first-stage graphite intercalation at high SOC, preventing electrolyte ejection while maintaining high charging capacity

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent applies beforehand cushioning by pre-forming a stable protective SEI layer through electrolyte additives before harmful electrolyte ejection can occur. This protective layer is established during initial charging cycles and continuously prevents rapid volume changes from ejecting electrolyte solution during subsequent high-rate charging operations

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration maintains a predetermined amount of electrolyte solution in the electrode assembly, thereby suppressing temporary output decreases during high-rate charging and discharging cycles.

Implementation Method 1

A graphite crystal is formed by graphene sheets (GS) being stacked. Lithium ions (Li+)... Graphite is in one of four charging stage structures depending on an amount of intercalated Li+

Methodology Applied
Scientific EffectIntercalation: Absorption (physical)

Implementation Method 2

The reaction force represents force with which the electrode assembly presses a battery case (housing) when the battery is constrained in a predetermined dimension

Methodology Applied
Scientific EffectReaction force: Force

Data Source

PatentEP3955339B1Nonaqueous electrolyte secondary battery
Publication Date: 2024.06.05 PRIME PLANET ENERGY & SOLUTIONS INC
  • EP3955339B1 patent drawingFigure 1
  • EP3955339B1 patent drawingFigure 2
  • EP3955339B1 patent drawingFigure 3

AI summary

A nonaqueous electrolyte secondary battery includes an electrode assembly and an electrolyte solution. The electrode assembly is impregnated with at least part of the electrolyte solution. The electrode assembly includes a positive electrode, a negative electrode, and a separator. The separator separates the positive electrode and the negative electrode from each other. The negative electrode includes a negative electrode active material. The negative electrode active material includes graphite. The following relation of a formula (1) is satisfied: "1.60≤NPR/AAR≤2.55". "NPR" represents a ratio of a negative electrode charging capacity to a positive electrode charging capacity, "AAR" represents a ratio of an effective discharging capacity of the negative electrode to a total of a capacity corresponding to an amount of inactive lithium adhered to the negative electrode and the effective discharging capacity of the negative electrode.