Graphite Anode Layering to Balance Capacity and Lithium Plating

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Solution Overview

Problem

Electrochemical apparatuses, such as lithium-ion batteries, face challenges in achieving high energy density and kinetic performance due to issues with lithium precipitation on high-crystallinity graphite surfaces, which affects capacity and cycling stability.

Innovation Solution

The use of a negative electrode plate with a first layer of high-crystallinity graphite close to the current collector and a second layer of lower-crystallinity graphite further away, with a specific crystallinity ratio of 0.4 to 0.8, to enhance capacity and prevent lithium precipitation, while maintaining structural stability and energy density.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If high-crystallinity graphite is used in the negative electrode, then capacity and energy density are improved, but lithium precipitation occurs on the surface reducing kinetic performance

Engineering Contradiction:
ImprovecapacityVSAvoidkinetic performance
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The negative electrode is segmented into multiple layers with different graphite crystallinity values. The first layer has higher crystallinity (0.28-0.48) for high capacity, while the second layer has lower crystallinity (0.18-0.38) to prevent lithium precipitation, with the ratio of crystallinity between layers being 0.6-1.2

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different regions of the negative electrode are assigned different local properties - the first layer close to the current collector uses high-crystallinity graphite for maximum capacity, while the second layer uses lower-crystallinity graphite to provide a kinetic buffer that prevents lithium precipitation, creating a spatial gradient of crystallinity

Inventive Principle:
Principle #3Local quality

2Use of energy by moving object

If graphite crystallinity is increased to improve energy density, then capacity increases, but lithium precipitation on the surface worsens

Engineering Contradiction:
Improveenergy densityVSAvoidlithium precipitation
Core Design Contradiction:
Use of energy by moving objectVSObject-generated harmful factors

Solution Approach 1:

The second layer with lower crystallinity acts as an intermediary between the high-crystallinity first layer and the electrolyte, mediating the lithium ion insertion process to prevent direct contact and precipitation on the high-crystallinity graphite surface while still allowing efficient ion transport

Inventive Principle:
Principle #24Intermediary (Mediator)

3Ease of manufacture

If a single-layer negative electrode is used, then manufacturing is simpler, but both capacity and kinetic performance cannot be optimized simultaneously

Engineering Contradiction:
Improvemanufacturing simplicityVSAvoidperformance optimization
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The negative electrode is divided into two layers with different graphite crystallinity characteristics, allowing simultaneous optimization of capacity (first layer) and kinetic performance (second layer) while maintaining a relatively simple two-step manufacturing process

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design effectively increases energy density and improves kinetic performance by reducing lithium precipitation and alleviating cycling attenuation, while maintaining capacity retention rates above 90% over multiple cycles.

Implementation Method 1

using graphite with higher crystallinity in the first layer can achieve a higher capacity, increasing the energy density of the electrochemical apparatus

Methodology Applied
Scientific EffectIntercalation: Absorption (physical)

Implementation Method 2

using graphite with lower crystallinity in the second layer can avoid a problem of lithium precipitation on the surface of the high-crystallinity graphite of the first layer, improving the kinetic performance of the electrochemical apparatus

Methodology Applied
Scientific EffectDiffusion: Diffusion

Data Source

PatentUS20250006929A1Electrochemical apparatus and electronic apparatus
Publication Date: 2025.01.02 NINGDE AMPEREX TECHNOLOGY LTD
  • US20250006929A1 patent drawing

AI summary

An electrochemical apparatus includes a negative electrode plate, where the negative electrode plate includes a negative electrode current collector, a first layer, and a second layer. The first layer is disposed between the negative electrode current collector and the second layer. The first layer and the second layer both include graphite, and a ratio of crystallinity of graphite in the second layer to crystallinity of graphite in the first layer is 0.4 to 0.8. Using graphite with higher crystallinity in the first layer can achieve a higher capacity, increasing the energy density of the electrochemical apparatus; and using graphite with lower crystallinity in the second layer can avoid the problem of lithium precipitation on the surface of the high crystallinity graphite of the first layer, improving the kinetic performance of the electrochemical apparatus.