Graphite Anode Layering for Fast-Charge Cycle Stability

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Solution Overview

Problem

Electrochemical apparatuses face challenges in balancing energy density and kinetic performance, with high charge capacity and speed often leading to low gram capacity and poor cycling performance due to lithium precipitation.

Innovation Solution

The electrochemical apparatus features a negative electrode plate with a first layer of graphite having a thermal decomposition temperature of 800°C or higher and a second layer with a temperature between 500°C to 700°C, optimizing the difference between the two temperatures to enhance kinetic and cycling performance while preventing lithium precipitation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If the charge capacity and charge speed of negative electrode active materials are improved, then the kinetic performance is enhanced, but the gram capacity decreases and cycling performance deteriorates due to lithium precipitation

Engineering Contradiction:
Improvecharge speedVSAvoidcycling performance
Core Design Contradiction:
SpeedVSReliability

Solution Approach 1:

The negative electrode plate is divided into a first layer with high thermal decomposition temperature graphite (≥800°C) and a second layer with lower thermal decomposition temperature graphite (500-700°C). This segmentation allows different regions to perform different functions: the first layer provides high energy density and structural stability, while the second layer enhances kinetic performance and prevents lithium precipitation during fast charging

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different layers are assigned different graphite properties tailored to their specific functions. The first layer uses graphite with higher thermal decomposition temperature for high capacity and stability, while the second layer uses graphite with lower thermal decomposition temperature for improved kinetics and lithium precipitation prevention, creating local optimization throughout the electrode structure

Inventive Principle:
Principle #3Local quality

2Quantity of substance

If the energy density is increased, then the charge capacity is improved, but the kinetic performance deteriorates

Engineering Contradiction:
Improvecharge capacityVSAvoidkinetic performance
Core Design Contradiction:
Quantity of substanceVSSpeed

Solution Approach 1:

The electrode is segmented into two functional layers: the first layer optimized for high energy density with high thermal decomposition temperature graphite, and the second layer optimized for kinetic performance with lower thermal decomposition temperature graphite, allowing both requirements to be satisfied simultaneously in different regions

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The negative electrode plate uses a composite structure combining two types of graphite materials with different thermal decomposition characteristics. This composite approach allows the electrode to exhibit both high energy density (from the first layer) and improved kinetic performance (from the second layer), resolving the contradiction between these two parameters

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration achieves high energy density and improved cycling performance by balancing the thermal decomposition temperatures of the graphite layers, reducing lithium precipitation and maintaining structural stability.

Implementation Method 1

a thermal decomposition temperature of the graphite in the first layer is A, and the thermal decomposition temperature A of the graphite in the first layer is greater than or equal to 800° C.; and a thermal decomposition temperature of the graphite in the second layer is B, the thermal decomposition temperature B of the graphite in the second layer ranges from 500° C. to 700° C.

Methodology Applied
Scientific EffectThermal decomposition: Pyrolysis

Data Source

PatentUS20240372095A1Electrochemical apparatus and electronic apparatus
Publication Date: 2024.11.07 NINGDE AMPEREX TECHNOLOGY LTD
  • US20240372095A1 patent drawing

AI summary

An electrochemical apparatus includes a negative electrode plate. The negative electrode plate includes a negative electrode current collector, a first layer, and a second layer. The first layer is located between the negative electrode current collector and the second layer. Both the first layer and the second layer include graphite; a thermal decomposition temperature of the graphite in the first layer is A, and A is greater than or equal to 800° C.; and a thermal decomposition temperature of the graphite in the second layer is B, and B ranges from 500° C. to 700° C.; and 100° C.≤A−B≤500° C. The thermal decomposition temperature A of the graphite in the first layer and the thermal decomposition temperature B of the graphite in the second layer are designed to satisfy 100° C.≤A−B≤500° C.