Graphite Anode Material for Lithium Battery High Packing Density

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Solution Overview

Problem

Current carbonaceous materials used in lithium secondary batteries face challenges in maintaining excellent charge-discharge cycle characteristics when highly packed, leading to degradation and reduced capacitance.

Innovation Solution

A novel method involving a mixture of two or more species of graphite, with specific crystallinity and surface treatment, is developed to produce an anode active material that enhances capacitance and maintains charge-discharge cycle characteristics even under high packing densities.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If the electrode packing density of carbonaceous material is enhanced to increase capacitance, then the capacitance increases, but the charge-discharge cycle characteristics deteriorate due to deformation of the carbonaceous material

Engineering Contradiction:
ImprovecapacitanceVSAvoidcharge-discharge cycle characteristics
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The invention uses a composite material consisting of graphite particles coated with a silicon oxide layer. This composite structure allows the electrode to achieve high packing density and capacitance while the silicon oxide coating prevents deformation of the graphite particles during charge-discharge cycles, thereby maintaining excellent cycle characteristics.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The invention changes the physical and chemical parameters of the carbonaceous material by coating graphite particles with silicon oxide. This modification alters the surface properties and structural stability of the graphite, enabling it to withstand high packing densities without deformation, thus resolving the contradiction between capacitance and cycle stability.

Inventive Principle:
Principle #35Parameter changes

2Quantity of substance

If conventional carbonaceous materials are used to increase capacitance through enhanced packing density, then the capacitance increases, but significant degradation of charge-discharge cycle characteristics occurs

Engineering Contradiction:
ImprovecapacitanceVSAvoidcharge-discharge cycle characteristics
Core Design Contradiction:
Quantity of substanceVSDuration of action of stationary object

Solution Approach 1:

The patent employs a composite structure where graphite particles are coated with silicon oxide. This composite design enables the anode to achieve high capacitance through dense packing while the silicon oxide layer protects the graphite from deformation during repeated charge-discharge cycles, maintaining long-term durability.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

By coating graphite with silicon oxide, the invention modifies key parameters including surface chemistry, mechanical strength, and structural stability. These parameter changes allow the material to maintain its integrity under high packing density conditions, preventing degradation and extending the duration of charge-discharge cycles.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentEP2602851B1Method for producing an anode active material for lithium secondary battery
Publication Date: 2019.03.06 RESONAC HOLDINGS CORP
  • EP2602851B1 patent drawingFigure 1

AI summary

An anode active material for use in a lithium secondary battery that comprises a mixture of graphite I, for example, that has, according to X-ray powder diffraction, d002 of not smaller than 0.3354 nm and not greater than 0.337 nm, Lc(004) of smaller than 100 nm, La(110) of not smaller than 100 nm, and a half width of the peak of a plane (101) at a diffraction angle (2θ) of 44 degrees to 45 degrees of not smaller than 0.65 degree and another graphite so as to have, according to X-ray powder diffraction, d002 of not smaller than 0.3354 nm and not greater than 0.337 nm, Lc(004) of not smaller than 80 nm, La(110) of not smaller than 100 nm, and a half width of the peak of a plane (101) at a diffraction angle (2θ) of 44 degrees to 45 degrees of not smaller than 0.5 degree.