Graphite Anode Material Tuning for High-Temperature Battery Storage

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Solution Overview

Problem

Existing graphite negative active materials in batteries face challenges in achieving a balance between structural strength, crystallite size, and graphitization degree, leading to issues with high-temperature storage performance, cycle life, and capacity recovery.

Innovation Solution

A graphite negative active material is formulated with specific ranges for crystallite sizes (La and Lc) and structural strength (S) combined with graphitization degree (G) to optimize lithium intercalation and deintercalation, enhancing capacity recovery and high-temperature storage performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If the crystallite size and graphitization degree of graphite negative active material are increased to improve capacity, then the structural strength decreases leading to poor high-temperature storage performance

Engineering Contradiction:
ImprovecapacityVSAvoidstructural strength
Core Design Contradiction:
Quantity of substanceVSStrength

Solution Approach 1:

The patent applies parameter changes by precisely controlling the crystallite size parameters (La and Lc) within specific ranges (La: 10-50 nm, Lc: 5-20 nm) and adjusting the degree of graphitization to balance capacity and structural strength. This quantitative parameter optimization resolves the contradiction by finding the optimal point where both capacity and structural integrity are maintained.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates a composite structure by controlling the crystallite morphology and combining different crystallite orientations. The specific control over La and Lc ratios produces a composite-like internal structure that simultaneously provides high capacity pathways and structural reinforcement, resolving the trade-off between capacity and strength.

Inventive Principle:
Principle #40Composite materials

2Productivity

If the crystallite size is increased to improve lithium intercalation performance, then the cycle life decreases due to structural degradation

Engineering Contradiction:
Improvelithium intercalation performanceVSAvoidcycle life
Core Design Contradiction:
ProductivityVSDuration of action of stationary object

Solution Approach 1:

The patent uses parameter changes by establishing specific ranges for crystallite size (La: 10-50 nm, Lc: 5-20 nm) that optimize lithium intercalation kinetics while preventing structural degradation. This controlled parameter adjustment ensures fast lithium insertion/extraction without compromising the structural stability needed for long cycle life.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If the degree of graphitization is increased to improve electrical conductivity, then the structural strength decreases leading to capacity loss at high temperature

Engineering Contradiction:
Improveelectrical conductivityVSAvoidstructural strength
Core Design Contradiction:
ReliabilityVSStrength

Solution Approach 1:

The patent applies parameter changes by optimizing the degree of graphitization within specific bounds rather than maximizing it completely. This controlled graphitization level provides sufficient electrical conductivity for reliable battery operation while maintaining enough structural strength to prevent capacity loss during high-temperature storage.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The optimized graphite negative active material achieves a high capacity recovery rate and improved high-temperature storage performance, suitable for traction batteries in electric vehicles and energy storage applications.

Implementation Method 1

optimize lithium intercalation and deintercalation, enhancing capacity recovery and high-temperature storage performance

Methodology Applied
Scientific EffectIntercalation: Absorption (physical)

Data Source

PatentEP4685111A1Graphite negative active material, negative electrode plate secondary battery and device
Publication Date: 2026.01.28 NIO TECH ANHUI CO LTD
  • EP4685111A1 patent drawing
  • EP4685111A1 patent drawing
  • EP4685111A1 patent drawing

AI summary

Disclosed are a graphite negative active material, a negative electrode plate, a secondary battery, and a device. The graphite negative active material satisfies 215 ≤ La × S + La × G ≤ 256, wherein S is the structural strength of the graphite negative active material, wherein the structural strength is the ratio of the volume average diameter Dv50 after powder compaction under a pressure of 20 KN to the volume average diameter Dv50 before powder compaction of the graphite negative active material; La is the crystallite size of the graphite negative active material in the a-axis direction measured by XRD in units of nm; and G is the degree of graphitization of the graphite negative active material. The secondary battery of the disclosure has superior high-temperature storage performance and calendar life.