Artificial Graphite Battery Cell Sizing for Fast Charging and Cycle Life

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Solution Overview

Problem

Current secondary batteries face challenges in maintaining higher energy density while achieving better electrochemical properties such as fast charging performance and longer cycle life.

Innovation Solution

The secondary battery incorporates an electrode assembly with a negative electrode plate made of artificial graphite containing secondary particles, and the cell is designed to meet specific size parameters, ensuring optimal energy density and performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If the energy density of the secondary battery is increased, then the storage capacity is improved, but the fast charging performance deteriorates

Engineering Contradiction:
Improveenergy densityVSAvoidfast charging performance
Core Design Contradiction:
Quantity of substanceVSSpeed

Solution Approach 1:

The patent applies parameter changes by optimizing the particle size distribution of graphite (Dv10-Dv90 range), controlling secondary particle morphology, and adjusting cell dimensions (a and b parameters) to achieve a balance between energy density and fast charging performance. These parameter optimizations enable both high capacity and rapid charge acceptance.

Inventive Principle:
Principle #35Parameter changes

2Quantity of substance

If the energy density of the secondary battery is increased, then the storage capacity is improved, but the cycle life deteriorates

Engineering Contradiction:
Improveenergy densityVSAvoidcycle life
Core Design Contradiction:
Quantity of substanceVSDuration of action of stationary object

Solution Approach 1:

The patent employs parameter changes through precise control of graphite particle size distribution (Dv10-Dv90), secondary particle formation, and cell dimensional parameters (a and b). These optimized parameters enable the battery to maintain high energy density while achieving extended cycle life through improved structural stability and reduced degradation.

Inventive Principle:
Principle #35Parameter changes

3Quantity of substance

If the cell size is increased, then the energy density is improved, but the manufacturing precision becomes more difficult to maintain

Engineering Contradiction:
Improveenergy densityVSAvoidcell size control
Core Design Contradiction:
Quantity of substanceVSManufacturing precision

Solution Approach 1:

The patent applies parameter changes by defining specific ranges for cell dimensions (parameter a and parameter b) that optimize energy density while remaining within manufacturable tolerances. The standardized parameter ranges enable consistent production quality across different cell sizes.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design results in a secondary battery with higher energy density, improved fast charging performance, longer cycle life, and better high-temperature storage performance.

Implementation Method 1

Secondary batteries are reversibly charged and discharged mainly by the reciprocating movement of active ions between the positive and the negative electrodes

Methodology Applied
Scientific EffectIntercalation: Absorption (physical)

Data Source

PatentUS20250140992A1Secondary battery and apparatus containing the same
Publication Date: 2025.05.01 CONTEMPORARY AMPEREX TECHNOLOGY (HONG KONG) LIMITED
  • US20250140992A1 patent drawing
  • US20250140992A1 patent drawing
  • US20250140992A1 patent drawing

AI summary

This application discloses a secondary battery and an apparatus containing the secondary battery. The secondary battery secondary battery includes an electrode assembly including a cell and tabs extending from the cell, the cell includes a negative electrode plate, the negative electrode plate includes a negative current collector and a negative electrode film arranged on at least one surfaces of the negative current collector and including a negative active material, wherein the negative active material includes artificial graphite including secondary particles; and the cell satisfies 5 cm≤0.5×√{square root over (a2+b2)}≤15 cm, and a≤15 cm, wherein a is the maximum size of the cell in the direction that the tabs extend, in cm; and b is the maximum size of the cell in a direction perpendicularly intersecting with the direction that the tabs extend, in cm.