Silicon-Carbon Composite Anode With Graphite and CNTs for Cycle Stability

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Solution Overview

Problem

Existing electrochemical energy storage devices, particularly Li-ion batteries, face challenges in achieving good cycling stability and long lifetime, which are crucial for market acceptance, especially in electric vehicles.

Innovation Solution

An anode comprising a silicon-carbon composite material with specific weight percentages, anisometric flake graphite, and carbon nanotubes, along with a binder, is used to enhance electrochemical properties, including improved cycle stability and charging times.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If silicon-carbon composite material is used to increase energy density, then charging capacity is improved, but cycle stability deteriorates

Engineering Contradiction:
Improvecharging capacityVSAvoidcycle stability
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The patent uses a composite anode structure combining silicon-carbon composite material (45-96 wt.%) for high capacity with graphite (4-21 wt.%) and carbon nanotubes (0.1-2 wt.%) for structural stability. The carbon matrix encapsulates silicon particles, preventing volume expansion damage during cycling, while graphite provides stable lithium insertion/extraction sites. This composite approach resolves the contradiction by integrating the high capacity advantage of silicon with the stability advantage of carbon materials.

Inventive Principle:
Principle #40Composite materials

2Productivity

If charging speed is increased to reduce charging time, then productivity is improved, but cycle stability deteriorates

Engineering Contradiction:
Improvecharging speedVSAvoidcycle stability
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent applies different carbon materials with different functions in specific proportions: amorphous carbon provides fast ion transport pathways for high charging speed, while crystalline graphite provides stable structural framework for cycle stability. The carbon nanotubes (0.1-2 wt.%) specifically address conductivity needs. This localized functional distribution allows the anode to simultaneously achieve fast charging and maintain cycle stability.

Inventive Principle:
Principle #3Local quality

Data Source

PatentEP4576244A1Anode for an electrochemical energy storage device
Publication Date: 2025.06.25 CELLFORCE GROUP GMBH
  • EP4576244A1 patent drawingFigure 1
  • EP4576244A1 patent drawingFigure 2~3
  • EP4576244A1 patent drawing

AI summary

The present invention relates to an anode (110) for an electrochemical energy storage device (100), at least comprising - a silicon-carbon composite material (10) in the amount of ≥ 45 wt.-% to ≤ 96 wt.-%, relating to the anode (110), - an anisometric flake graphite in the amount of ≥ 2 wt.-% to ≤ 45 wt.-%, relating to the anode (110); - carbon nanotubes in the amount of > 0 wt.-% to < 1 wt.-%, relating to the anode (110); and - a binder, in particular a polymer binder, in the amount of 0.5 wt.-% to 4 wt.-%, relating to the anode (110).