Graphite Electrode Capacity Balancing for High-Power Energy Storage

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Solution Overview

Problem

Energy storage devices face a trade-off between high capacity density and high power, with increasing the thickness or reducing porosity of active material layers leading to increased resistance and decreased power.

Innovation Solution

The energy storage device incorporates a positive electrode with a positive active material layer and a negative electrode with a negative active material layer, maintaining a rated capacity per facing area between 0.59 mAh/cm² to 0.90 mAh/cm² and using solid graphite in the negative active material layer to minimize resistance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If the thickness of the positive active material layer and negative active material layer is increased, then the capacity density is improved, but the resistance increases and power decreases

Engineering Contradiction:
Improvecapacity densityVSAvoidpower
Core Design Contradiction:
Quantity of substanceVSPower

Solution Approach 1:

The patent optimizes the rated capacity per facing area parameter to a specific range (0.59-0.90 mAh/cm²) and controls the thickness of active material layers within specific ranges (positive: 15-50 μm, negative: 20-60 μm). This parameter optimization resolves the contradiction by finding the optimal balance point where capacity density is sufficiently high while resistance remains low enough to maintain high power output.

Inventive Principle:
Principle #35Parameter changes

2Quantity of substance

If the porosity of the positive active material layer and negative active material layer is decreased, then the capacity density is improved, but the resistance increases and power decreases

Engineering Contradiction:
Improvecapacity densityVSAvoidpower
Core Design Contradiction:
Quantity of substanceVSPower

Solution Approach 1:

The patent controls the porosity of the positive active material layer within 30-50% and the negative active material layer within 35-55%. This parameter optimization resolves the contradiction by finding the optimal balance where sufficient porosity is maintained for ion transport (preventing excessive resistance) while achieving high capacity density through efficient space utilization.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS20250323241A1Energy storage device
Publication Date: 2025.10.16 GS YUASA INT LTD
  • US20250323241A1 patent drawing

AI summary

An energy storage device according to an aspect of the present invention includes a positive electrode including a positive active material layer and a negative electrode including a negative active material layer, the rated capacity per facing area between the positive active material layer and the negative active material layer is 0.59 mAh/cm2 or more and 0.90 mAh/cm2 or less, and the negative active material layer includes solid graphite.