Graphite Composite Electrode for Lithium Deposition Suppression

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Solution Overview

Problem

Lithium-ion secondary batteries for electric vehicles face challenges in achieving high energy density while suppressing metallic lithium deposition during overcharge, as existing negative electrode materials compromise between charge/discharge capacity and deposition resistance.

Innovation Solution

An electrode comprising graphite, a binding agent, and a non-graphitic carbonaceous material, optimized with specific structural and compositional features such as a CV area ratio, electrode mixture density, and pore volume, to enhance lithium ion storage and suppress metallic lithium deposition.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If non-graphitic carbonaceous material is mixed in graphite to suppress metallic lithium deposition, then resistance to deposition of metallic lithium is improved, but energy density decreases

Engineering Contradiction:
Improveresistance to deposition of metallic lithiumVSAvoidenergy density
Core Design Contradiction:
ReliabilityVSQuantity of substance

Solution Approach 1:

The invention applies local quality by creating a specific surface structure on graphite particles where non-graphitic carbonaceous material is selectively positioned on the surface rather than uniformly mixed throughout. This surface-localized approach provides lithium deposition suppression at the critical interface while preserving the bulk graphite's high capacity for lithium insertion, thus maintaining energy density.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The invention uses composite materials by combining graphite and non-graphitic carbonaceous material in a specific configuration where the non-graphitic material forms a surface layer or coating on graphite particles. This composite structure leverages the high capacity of graphite and the deposition-suppressing properties of non-graphitic carbon, achieving both goals simultaneously.

Inventive Principle:
Principle #40Composite materials

2Reliability

If non-graphitic carbonaceous material is added to suppress lithium deposition, then safety in repeated charge/discharge is improved, but charge/discharge capacity per volume decreases

Engineering Contradiction:
Improvesafety in repeated charge/dischargeVSAvoidcharge/discharge capacity per volume
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The invention applies partial action by using a controlled, limited amount of non-graphitic carbonaceous material specifically on the particle surfaces rather than bulk mixing. This partial incorporation provides sufficient safety benefits for repeated charge/discharge while minimizing the impact on volumetric capacity, avoiding excessive addition that would unnecessarily reduce energy density.

Inventive Principle:
Principle #16Partial or excessive action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The optimized electrode achieves a high charge/discharge capacity per volume while effectively preventing metallic lithium deposition, ensuring safer and longer battery life for electric vehicles.

Implementation Method 1

a non-graphitic carbonaceous material... can be expected to exhibit a certain degree of the suppression effect of metallic lithium deposition in overcharge

Methodology Applied
Scientific EffectAdsorption: Adsorption

Data Source

PatentUS20250006888A1Electrode and power storage element
Publication Date: 2025.01.02 KURARAY CO LTD
  • US20250006888A1 patent drawing

AI summary

The present invention relates to an electrode including at least graphite, a binding agent, and a non-graphitic carbonaceous material, in which, in a half-cell produced with the electrode as a working electrode, Li foil as a counter electrode, and a solution in which lithium hexafluorophosphate is dissolved at a concentration of 1 mol/L in a mixed solution of ethylene carbonate/dimethyl carbonate/ethyl methyl carbonate at a volume ratio of 1/1/1, as an electrolytic solution:(A) a ratio of an area of a region A to an area of a region B (A/B) is 4.0% or more, in which the areas are calculated based on the following reference points in a cyclic voltammogram obtained by doping the electrode with lithium until a cell voltage of 0.01 V is achieved, and then sweeping the cell voltage from +0.01 V to −0.05 V toward the reduction side and further sweeping the cell voltage to +0.5 V toward the oxidation side at a sweeping rate of 0.01 mV/s in cyclic voltammetry:E1: a point at which an absolute value of current in a range of −0.05 V≤E1≤0.01 V in a current-voltage curve on the reduction side is minimumE2: an intersection point of a tangent line on which a slope in a range of −0.05 V≤E2≤0.01 V in a current-voltage curve on the reduction side is maximum, with a coordinate axis of voltage (current=0 mA)E3: a point at which an absolute value of current in a range of 0.05 V≤E3≤0.1 V in a current-voltage curve on the oxidation side is minimumE4: a point at which a voltage of 0.3 V is achieved in a current-voltage curve on the oxidation side;the region A:a region surrounded by the current-voltage curve on the reduction side, a straight line passing through the reference point E1 and orthogonal to the coordinate axis of voltage (current=0 mA), a straight line passing through the reference point E2 and orthogonal to the coordinate axis of voltage (current=0 mA), and the coordinate axis of voltage (current=0 mA); andthe region B:a region surrounded by the current-voltage curve on the oxidation side, a straight line passing through the reference point E3 and orthogonal to the coordinate axis of voltage (current=0 mA), a straight line passing through reference point E4 and orthogonal to the coordinate axis of voltage (current=0 mA), and the coordinate axis of voltage (current=0 mA); and(B) an electrode mixture density at a charge depth of 50% is 1.30 g/cm3 or more under the assumption that a capacity in doping of the electrode with lithium until a cell voltage of 0.05 V is achieved is a charge depth of 100%.