Graphite Negative Electrode with Holes for Fast Input

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Solution Overview

Problem

Lithium secondary batteries using high-crystallinity graphite for negative electrodes provide high charge and discharge capacity but fail to meet the demand for improved input characteristics, specifically requiring faster input after discharge.

Innovation Solution

A negative electrode carbon material is developed with holes formed in the graphene layer plane of graphite, achieved through an immersion treatment with an alkali aqueous solution followed by a heat treatment, enhancing lithium ion pathways and improving input characteristics.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If high-crystallinity graphite is used as negative electrode active material, then charge and discharge capacity is improved, but input characteristic deteriorates

Engineering Contradiction:
Improvecharge and discharge capacityVSAvoidinput characteristic
Core Design Contradiction:
Quantity of substanceVSSpeed

Solution Approach 1:

The patent applies porous materials by forming holes in the graphene layer plane of graphite through chemical treatment with alkali solution followed by heat treatment. These pores create additional pathways for lithium ion transport, enabling faster ion diffusion throughout the graphite structure while preserving the high capacity benefits of crystalline graphite. The porous structure resolves the contradiction by providing both high capacity (through intact graphite crystallinity) and fast input characteristics (through enhanced ion pathways).

Inventive Principle:
Principle #31Porous materials

Solution Approach 2:

The patent changes the structural parameters of graphite by introducing holes into the graphene layers through controlled chemical etching and heat treatment. This parameter change modifies the diffusion pathways for lithium ions without fundamentally altering the graphite's crystalline structure or capacity. The holes increase the surface area and create shortcuts for ion transport, thereby improving input characteristics while maintaining high charge and discharge capacity.

Inventive Principle:
Principle #35Parameter changes

2Speed

If graphite structure is modified to improve input characteristic, then lithium ion pathways are enhanced, but structural integrity may deteriorate

Engineering Contradiction:
Improvelithium ion pathway efficiencyVSAvoidgraphite structure stability
Core Design Contradiction:
SpeedVSStability of the object's composition

Solution Approach 1:

The controlled formation of pores through chemical treatment and heat treatment creates a stable porous graphite structure. The pores are formed in a controlled manner that maintains the overall structural integrity of the graphite crystallites. The heat treatment step specifically stabilizes the structure by graphitizing the edges and reinforcing the walls between pores, ensuring that the enhanced lithium ion pathways do not compromise structural stability.

Inventive Principle:
Principle #31Porous materials

Solution Approach 2:

The treatment process creates a composite structure within the graphite, combining intact crystalline regions with controlled porous pathways. The graphite maintains its fundamental crystalline structure for stability while incorporating porous features for enhanced ion transport. This composite architecture allows simultaneous achievement of fast lithium ion pathways and structural stability.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The modified graphite-based material significantly enhances the input characteristic of lithium secondary batteries by increasing lithium ion pathways, leading to improved charge and discharge efficiency and capacity.

Implementation Method 1

subjecting a graphite to an immersion treatment with an alkali aqueous solution containing an alkaline metal or an alkaline earth metal

Methodology Applied
Scientific EffectChemical etching: Oxidation

Implementation Method 2

thereafter subjecting the graphite to a heat treatment to form the holes

Methodology Applied
Scientific EffectHeat treatment: Heat Treatment

Data Source

PatentUS9972829B2Negative electrode carbon material for lithium secondary battery and method for manufacturing the same, and negative electrode for lithium secondary battery, and lithium secondary battery
Publication Date: 2018.05.15 NEC CORP
  • US9972829B2 patent drawing
  • US9972829B2 patent drawing
  • US9972829B2 patent drawing

AI summary

There is provided a negative electrode carbon material for a lithium secondary battery, including a graphite-based material in which holes are formed in a graphene layer plane.