Graphite Negative Electrode Material with Metal Oxide Coating for Lithium Ion Battery

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Solution Overview

Problem

Conventional lithium-ion batteries with graphitized carbon negative electrodes suffer from structure degradation and reduced discharge capacity during high current charging-discharging processes due to instability in aqueous electrolytes, leading to poor cycle performance.

Innovation Solution

A method involving a solvothermal reaction of graphite materials with modifier precursors in organic solvents, followed by drying and heat treatment, to form a negative electrode material with improved lithium ion migration and stability, using modifiers like aluminum oxide, titanium oxide, and heat treatment temperatures between 250°C to 900°C.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If conventional graphitized carbon negative electrode materials are used in lithium-ion batteries, then the batteries can achieve low cost and easy control of synthesis processes, but the carbon negative materials react with the electrolyte to form unstable solid-electrolyte interface, leading to structure degradation and poor cycle performance during high current charging-discharging processes

Engineering Contradiction:
Improveease of control of synthesis processesVSAvoidcycle performance
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent applies composite materials by combining graphite particles with metal oxide coating layers (such as TiO2, Al2O3, SiO2, ZrO2, or B2O3) to create a composite negative electrode material. The metal oxide coating forms a stable solid-electrolyte interface that prevents structure degradation during high current charging-discharging cycles, while maintaining the low cost and ease of manufacture associated with conventional graphite materials.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent changes the chemical composition parameters of the electrode surface by introducing metal oxide coatings with specific properties. The metal oxide layers have different electrochemical stability, ion conductivity, and surface energy characteristics compared to pure graphite, which modifies the solid-electrolyte interface properties to improve cycle performance while maintaining manufacturing feasibility.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If surface treatment is applied by coating graphite negative material with metal or metal oxide, then the solid-electrolyte interface stability and electrode surface chemical properties are improved, but the interlayer structure of the graphite negative material cannot be improved to increase the migration rate of lithium ions between graphite layers

Engineering Contradiction:
Improvesolid-electrolyte interface stabilityVSAvoidmigration rate of lithium ions
Core Design Contradiction:
ReliabilityVSSpeed

Solution Approach 1:

The patent applies local quality by creating a metal oxide coating layer with specific thickness and composition on the surface of graphite particles. The coating is designed to be thin enough (controlling the thickness parameter) to allow lithium ion diffusion through the interlayer structure while providing sufficient surface stability. This localized modification at the surface level improves solid-electrolyte interface stability without significantly blocking lithium ion transport pathways.

Inventive Principle:
Principle #3Local quality

3Ease of manufacture

If conventional coating methods are used with organic solvent and water mixtures, then the coating process is simple, but the coating uniformity and adhesion are insufficient, leading to poor performance improvement

Engineering Contradiction:
Improvesimplicity of coating processVSAvoidcoating uniformity
Core Design Contradiction:
Ease of manufactureVSManufacturing precision

Solution Approach 1:

The patent changes the solvent system parameters from conventional organic solvent-water mixtures to specific organic solvents (such as N,N-dimethylformamide, N-methyl-2-pyrrolidone, dimethyl sulfoxide, or their mixtures with water). This parameter change in the solvent composition improves the dissolution characteristics of metal oxide precursors and enhances coating uniformity and adhesion to graphite surfaces, while maintaining the simplicity of the dip-coating process.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The method enhances the cycle stability and high current charge-discharge performance of lithium-ion batteries by forming a stable solid-electrolyte interface and increasing interlamellar spacing for faster lithium ion migration, reducing dendrite formation and maintaining capacity over extended cycles.

Implementation Method 1

a solvothermal reaction of a graphite material and a modifier precursor in an organic solvent is conducted to form a reaction product

Methodology Applied
Scientific EffectSolvothermal reaction:

Implementation Method 2

the reaction product is dried

Methodology Applied
Scientific EffectEvaporation: Evaporation

Implementation Method 3

a heat treatment is applied to the dried reaction product to obtain the negative electrode material

Methodology Applied
Scientific EffectHeat treatment: Heat Treatment

Data Source

PatentUS9011731B2Method for preparing negative electrode material of lithium ion battery
Publication Date: 2015.04.21 MICROVAST ADVANCED MATERIALS INC
  • US9011731B2 patent drawing
  • US9011731B2 patent drawing
  • US9011731B2 patent drawing

AI summary

A method for preparing a negative electrode material of a lithium ion battery is provided. In the method, a solvent-thermal reaction of a graphite material and a modifier precursor in an organic solvent is conducted to form a reaction product. And then, the reaction product is dried. Next, a heat treatment is applied to the dried reaction product to obtain the negative electrode material. The negative electrode material prepared by the method has improved cycle stability and high current performance.