Radioactive Graphite Treatment via Thermal Roasting and Steam Reforming

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

The disposal of radioactive graphite from nuclear reactors poses challenges due to its radioactive contamination and the need for safe management of stored Wigner energy and long-lived radionuclides, leading to long-term storage liabilities and environmental concerns.

Innovation Solution

A two-stage process involving thermal roasting followed by steam reforming to volatilize and separate radionuclides from graphite, utilizing a thermal roaster and steam reformer to concentrate and remove radionuclides, thereby reducing the volume of radioactive waste and enabling safer handling and disposal.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If graphite is disposed of in unprocessed form, then disposal simplicity is improved, but long-term storage liability and environmental risk increase

Engineering Contradiction:
Improvedisposal simplicityVSAvoidlong-term storage liability
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The graphite undergoes preliminary processing through thermal roasting and steam reforming before final disposal. This preliminary action removes radionuclides and releases Wigner energy, transforming the graphite from a high-risk waste form to a lower-risk form that requires less long-term storage liability while maintaining disposal feasibility

Inventive Principle:
Principle #10Preliminary action

2Ease of operation

If graphite is stored for tens of years to allow short-lived radioisotopes to decay, then handling safety is improved, but storage cost and time increase

Engineering Contradiction:
Improvehandling safetyVSAvoidstorage time
Core Design Contradiction:
Ease of operationVSLoss of time

Solution Approach 1:

The process extracts and removes short-lived radioisotopes from the graphite through thermal roasting and steam reforming. By taking out these radioactive contaminants, the graphite becomes safer to handle immediately after processing, eliminating the need for decades of storage while improving handling safety

Inventive Principle:
Principle #2Taking out (Extraction)

3Quantity of substance

If graphite is processed to separate carbon from radionuclides, then waste volume for disposal is reduced, but process complexity increases

Engineering Contradiction:
Improvewaste volumeVSAvoidprocess complexity
Core Design Contradiction:
Quantity of substanceVSDevice complexity

Solution Approach 1:

The process merges thermal roasting and steam reforming into an integrated two-stage system. The thermal roaster volatilizes radionuclides, and the steam reformer further processes the material to separate carbon from remaining contaminants. This merging of operations achieves effective radionuclide removal and waste volume reduction while managing process complexity through systematic integration

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This process effectively reduces the volume of radioactive waste, facilitates safer handling, and allows for the controlled release of Wigner energy, enhancing the efficiency and safety of graphite disposal while minimizing environmental impact.

Implementation Method 1

heating the radioactive graphite to volatize radionuclides

Methodology Applied
Scientific EffectVolatilization: Evaporation

Implementation Method 2

reacting the heated graphite with steam or gases containing water vapor

Methodology Applied
Scientific EffectSteam reforming: Chemical Transport Reactions

Implementation Method 3

the heated graphite is reacted with steam or gases containing water vapor so that a second amount of radionuclides is removed

Methodology Applied
Scientific EffectGasification: Pyrolysis

Implementation Method 4

The graphite also contains significant quantities of radionuclides from neutron induced reactions... the graphite will contain stored Wigner energy. The potential for release of this energy needs to be accommodated

Methodology Applied
Scientific EffectWigner energy release: Thermal Energy Storage

Data Source

PatentEP1927997B1Steam reforming process system for graphite destruction and capture of radionuclides
Publication Date: 2009.07.29 STUDSVIK INC
  • EP1927997B1 patent drawingFigure 1
  • EP1927997B1 patent drawingFigure 3~2
  • EP1927997B1 patent drawingFigure 4B~4E

AI summary

A system for the treatment and recycling of graphite containing radionuclides including a two stage method that employs a thermal roaster that is operatively connected to a steam reformer. In the first stage, radioactive graphite is roasted or heated to volatize a first amount of radionuclides contained in the graphite. In the second stage, the roasted graphite is reacted with steam or gases containing water vapor so that a second amount of radionuclides is removed. Optionally, the present system also processes the radionuclides to enable their disposal.