Graphite-Encapsulated Silicon Anodes for Longer Battery Cycle Life

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Solution Overview

Problem

Existing negative electrode materials for secondary batteries, such as those containing silicon particles, suffer from insufficient cycle characteristics due to side reactions with the electrolyte, leading to inadequate performance.

Innovation Solution

Incorporating particles with tantalum oxide and/or cerium compounds into graphite, either by encapsulating them or coating silicon elements with these compounds, to enhance the stability and cycle performance of the battery.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If silicon particles are used as negative electrode material to increase capacity, then energy density is improved, but cycle characteristics deteriorate due to side reactions with electrolyte

Engineering Contradiction:
Improveenergy densityVSAvoidcycle characteristics
Core Design Contradiction:
Use of energy by moving objectVSReliability

Solution Approach 1:

A coating layer comprising a compound containing Ta and/or Ce is applied on the surface of silicon particles. This coating layer acts as an intermediary between the silicon particles and the electrolyte, preventing direct contact and side reactions while allowing lithium ion diffusion, thereby improving cycle characteristics without sacrificing capacity

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The negative electrode material is designed as a composite structure combining silicon particles with a coating layer of Ta/Ce compound. This composite material leverages the high capacity of silicon while the Ta/Ce coating provides stability and protects against electrolyte degradation, achieving both high energy density and good cycle life

Inventive Principle:
Principle #40Composite materials

2Quantity of substance

If silicon particles are used to enhance battery capacity, then energy storage is improved, but performance longevity deteriorates due to electrolyte degradation

Engineering Contradiction:
Improvebattery capacityVSAvoidperformance longevity
Core Design Contradiction:
Quantity of substanceVSDuration of action of stationary object

Solution Approach 1:

The Ta/Ce compound coating serves as a protective intermediary layer that prevents direct interaction between silicon particles and electrolyte. This intermediary function suppresses electrolyte decomposition and gas generation, thereby extending the duration of battery performance while maintaining high capacity

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The coating layer changes the surface properties of silicon particles by introducing Ta/Ce compounds with specific electronic and chemical characteristics. This parameter change in surface composition reduces chemical reactivity with electrolyte while maintaining lithium ion conductivity, thus preserving capacity over extended periods

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The proposed solution significantly improves the cycle characteristics of secondary batteries by reducing side reactions with the electrolyte, leading to better performance and longevity.

Implementation Method 1

a particle (B) which is a particle (B1) containing a silicon element and having a surface coated with a cerium compound

Methodology Applied
Scientific EffectSurface coating: Coatings

Data Source

PatentUS20250015276A1Particles, method for producing particles, method for producing negative electrode, and method for manufacturing secondary battery
Publication Date: 2025.01.09 MITSUBISHI CHEM CORP
  • US20250015276A1 patent drawing
  • US20250015276A1 patent drawing

AI summary

Particles may include graphite (A) and a particle (B) containing at least one selected from the group consisting of a tantalum compound and a cerium compound. The particle (B) may be encapsulated in the graphite (A). Particles including a particle (B) may contain a cerium compound. The particle (B) may be a particle (B1) containing a silicon element, and the particle (B1) may have a surface coated with a cerium compound.