Grating Changer Apparatus for Laser Resonators

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Solution Overview

Problem

Current systems for changing diffraction gratings in laser resonators require laborious recalibration and mechanical handling, leading to high precision errors and the need for specialized technicians, making it difficult to achieve continuous operation across various frequency ranges without significant downtime and cost.

Innovation Solution

A grating-changing apparatus with a stationary base and a positioning slide that allows for the secure alignment and switching of multiple gratings with at least two degrees of freedom, enabling users to switch between gratings without additional alignment, using a rotary disk or linear motion system for precise positioning.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a single grating is used to cover a large frequency range, then the frequency tuning range is extended, but the optical efficiency and line width deteriorate due to compromises in grating design

Engineering Contradiction:
Improvefrequency tuning rangeVSAvoidoptical efficiency
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The frequency range is segmented into multiple sub-ranges, each optimized for a specific grating. Instead of using one grating for the entire range, the system divides the operational spectrum and assigns dedicated gratings to each segment, allowing each grating to be optimized for its specific range without compromise

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The grating changer mechanism provides multi-functionality by enabling the system to switch between multiple gratings, each optimized for different frequency ranges. This universal switching capability allows the system to maintain high optical efficiency across the entire frequency spectrum by selecting the appropriate grating for each operating condition

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Adaptability or versatility

If gratings are changed manually with alignment pins and guides, then grating replacement is possible, but subsequent alignment and recalibration are required, increasing time and cost

Engineering Contradiction:
Improvegrating replaceabilityVSAvoidalignment and recalibration time
Core Design Contradiction:
Adaptability or versatilityVSLoss of time

Solution Approach 1:

The gratings are pre-aligned to the optical axis during installation on the grating changer. The positioning mechanism is pre-configured with alignment features that automatically ensure correct orientation when a grating is selected, eliminating the need for subsequent alignment operations

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The grating changer mechanism performs self-alignment through its mechanical design, where the positioning slide and holder automatically maintain the grating in the correct position relative to the optical path. The system serves itself by maintaining alignment without requiring external intervention or recalibration

Inventive Principle:
Principle #25Self-service

3Ease of operation

If manual handling of gratings is performed, then grating changes can be made, but mechanical risks to the sensitive grating surfaces increase

Engineering Contradiction:
Improvegrating changeabilityVSAvoidgrating surface integrity
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The positioning slide and holder act as intermediaries between the user and the grating. Instead of direct manual handling of the sensitive grating surface, the user operates the slide mechanism which then positions the grating, thereby protecting the grating from direct contact and potential damage

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The system replaces direct mechanical handling of gratings with a controlled positioning mechanism. The slide and holder system provides a more precise and protective method of grating manipulation, reducing the mechanical risks associated with manual handling of sensitive optical surfaces

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Data Source

PatentUS8537465B2Apparatus for changing diffraction gratings
Publication Date: 2013.09.17 SIRAH LASERTECHN
  • US8537465B2 patent drawing
  • US8537465B2 patent drawing
  • US8537465B2 patent drawing

AI summary

An apparatus usable with a laser resonator has a generally stationary base, a positioning slide carried on the guide and shiftable thereon in an adjustment direction, and two (or more) holders carried on the slide and each having a platform adapted to secure a respective diffraction grating. Each of the platforms can be shifted on the respective holder with at least two degrees of freedom relative to the slide. The positioning slide can also be shifted relative to the base for moving each of the gratings into a working position.