Grating Coupler Reflector for Fiber Alignment

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Solution Overview

Problem

The challenge in optical data communication systems lies in precisely and efficiently aligning optical fibers with photonic chips, particularly due to the small mode field diameters of optical fibers and the need for precise positioning of multiple fibers relative to optical grating couplers on the chip, which complicates the coupling of light for transmission and detection.

Innovation Solution

A grating coupler reflector is integrated into the photonics chip, featuring a vertical scattering region, an optical waveguide, and a reflector that redirects light back towards the scattering region, allowing for efficient alignment of optical fibers by detecting reflected light, thereby facilitating precise positioning of optical fibers relative to the grating couplers.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If optical fibers are positioned close to optical grating couplers for efficient light coupling, then coupling efficiency is improved, but positioning precision requirements increase and alignment difficulty worsens

Engineering Contradiction:
Improvelight coupling efficiencyVSAvoidfiber positioning precision
Core Design Contradiction:
Loss of energyVSMeasurement precision

Solution Approach 1:

A retroreflector is introduced as an intermediary component between the optical fiber and the optical grating coupler. The retroreflector receives light from the fiber, reflects it back through the same path, and returns it to the fiber. This intermediary enables alignment verification without requiring direct precise positioning between the fiber and the grating coupler, as the retroreflector can be positioned at a known offset from the grating coupler location.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The retroreflector is pre-positioned at a known location relative to the optical grating coupler during chip fabrication. This preliminary positioning establishes a reference framework that simplifies subsequent fiber alignment operations, as the fiber can be aligned to the retroreflector first, and the grating coupler location can then be determined based on the known relative positioning.

Inventive Principle:
Principle #10Preliminary action

2Productivity

If multiple optical fibers are aligned to multiple optical grating couplers simultaneously, then data transmission capacity is improved, but alignment complexity and time increase

Engineering Contradiction:
Improvedata transmission capacityVSAvoidalignment time
Core Design Contradiction:
ProductivityVSLoss of time

Solution Approach 1:

Retroreflectors are placed at known locations relative to each optical grating coupler, serving as intermediary alignment references. This allows multiple fibers to be aligned independently to their respective retroreflectors without requiring complex simultaneous multi-point alignment, significantly reducing alignment time while maintaining the capability to support multiple high-capacity connections.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Quantity of substance

If the mode field diameter of optical fibers is reduced for higher data capacity, then transmission capacity is improved, but alignment tolerance decreases and alignment difficulty increases

Engineering Contradiction:
Improvedata capacityVSAvoidalignment ease
Core Design Contradiction:
Quantity of substanceVSEase of operation

Solution Approach 1:

The retroreflector acts as an alignment mediator that decouples the tight alignment requirements from the actual data transmission interface. The fiber can be aligned to the retroreflector with relaxed tolerances, and the high-capacity small-mode-field fiber connection is achieved through the retroreflector's reflection path to the grating coupler, effectively reducing the alignment difficulty despite the small mode field diameter.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution enables accurate and efficient alignment of optical fibers with photonic chips, improving the coupling efficiency of light and simplifying the process of fiber-to-chip coupling, thereby enhancing the reliability and speed of optical data communication systems.

Implementation Method 1

The reflector is configured to reflect light that propagates through the optical waveguide from the vertical scattering region back toward the vertical scattering region

Methodology Applied
Scientific EffectLight reflection: Reflection

Implementation Method 2

a vertical scattering region formed within a photonics chip

Methodology Applied
Scientific EffectLight scattering: Scattering

Data Source

PatentUS11137548B2Retro reflector and associated methods
Publication Date: 2021.10.05 AYAR LABS INC
  • US11137548B2 patent drawing
  • US11137548B2 patent drawing
  • US11137548B2 patent drawing

AI summary

A grating coupler reflector (retro reflector) is formed within a photonics chip and includes a vertical scattering region, an optical waveguide, and a reflector. The optical waveguide is optically coupled to the vertical scattering region. The reflector is positioned at an end of the optical waveguide. The reflector is configured to reflect light that propagates through the optical waveguide from the vertical scattering region back toward the vertical scattering region. The location of the grating coupler reflector on the photonics chip is determinable by scanning a light emitting active optical fiber over the chip and detecting when light is reflected back into the active optical fiber from the grating coupler reflector. The determined location of the grating coupler reflector on the photonics chip is usable as a reference location for aligning optical fiber(s) to corresponding optical grating couplers on the photonics chip.