Grating Sheet Reflects Non-Transmitted Light in LCD

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Solution Overview

Problem

Conventional liquid crystal display (LCD) devices suffer from low light utilization due to light absorption by black matrix regions, resulting in wasted light and a low utilization ratio.

Innovation Solution

A grating sheet with parallel primary color gratings, each comprising a red, green, and blue sub-grating with an opening area for diffraction and a reflective region around it, is integrated into the LCD device. This configuration reflects non-transmitted light back to the backlight module, allowing it to be reused, thereby preventing absorption by the black matrix.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If a conventional color filter substrate with black matrix regions is used to generate R, G, B primary color light, then the display structure is simple and easy to manufacture, but light is totally absorbed by the black matrix regions resulting in low light utilization ratio

Engineering Contradiction:
Improvelight utilization ratioVSAvoiddisplay structure complexity
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The patent converts the harmful light absorption by black matrix regions into a beneficial effect by introducing a grating sheet that diffracts light. The grating sheet transforms the previously wasted light into useful diffracted light that can be utilized for display, thereby converting the harm of light absorption into the benefit of light redistribution and reuse.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Solution Approach 2:

The grating sheet acts as an intermediary component between the backlight module and the color filter substrate. It mediates the light path by diffracting light before it reaches the color filter substrate, enabling light that would otherwise be absorbed by black matrix regions to be redirected and utilized, thus improving overall light efficiency without fundamentally changing the conventional display structure.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Ease of manufacture

If black matrix regions are formed around opening areas of sub-pixels to block light, then the display structure is simplified and easy to manufacture, but part of light emitted from the backlight module is wasted resulting in low light utilization ratio

Engineering Contradiction:
Improvemanufacturing simplicityVSAvoidlight waste
Core Design Contradiction:
Ease of manufactureVSLoss of energy

Solution Approach 1:

The grating sheet is segmented into multiple sub-gratings (red sub-grating, green sub-grating, blue sub-grating) that correspond to different color regions. Each sub-grating is selectively formed in specific regions (e.g., red sub-grating in blue pixel region, green sub-grating in red pixel region, blue sub-grating in green pixel region), allowing light to be diffracted into appropriate color channels while maintaining manufacturing simplicity through region-specific patterning.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The grating sheet exhibits local quality by having different grating structures in different regions. Specifically, red sub-gratings are located in blue pixel regions, green sub-gratings in red pixel regions, and blue sub-gratings in green pixel regions. This localized grating configuration optimizes light diffraction for each color channel in its corresponding region while maintaining overall manufacturing simplicity.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The grating sheet enhances light utilization by reflecting non-transmitted light back into the system, increasing the overall light utilization ratio and improving display efficiency.

Implementation Method 1

each sub-grating comprises an opening area with a metal layer for diffraction therein

Methodology Applied
Scientific EffectDiffraction: Diffraction

Implementation Method 2

a reflective region disposed around and corresponds to a pixel unit

Methodology Applied
Scientific EffectReflection: Reflection

Data Source

PatentUS8902380B2Grating sheet, LCD device and methods for manufacturing grating sheet and LCD panel
Publication Date: 2014.12.02 BEIJING BOE OPTOELECTRONCIS TECH CO LTD
  • US8902380B2 patent drawing
  • US8902380B2 patent drawing
  • US8902380B2 patent drawing

AI summary

A grating sheet, a LCD device and methods for manufacturing the grating sheet and a liquid crystal display panel are provided. The grating sheet comprises a plurality of primary color gratings in parallel, each of which comprises a red R sub-grating, a green G sub-grating and a blue B sub-grating in parallel, and each sub-grating comprises an opening area and a reflective region disposed around the opening area and corresponds to a pixel unit on a sub-array substrate. The grating sheet, the liquid crystal display panel and methods for manufacturing the grating sheet and a liquid crystal display panel may be applicable to a system with a liquid crystal display.