Gravity-Fed Battery Cooling Using a Pre-Cooled Fluid Reservoir

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Solution Overview

Problem

Batteries used for backup power in areas with unreliable electricity supply face reduced lifespan due to high ambient temperatures, as conventional cooling systems require continuous electrical power, which is often unavailable.

Innovation Solution

A cooling apparatus using a heat exchanger fed with fluid from a reservoir, where the fluid sinks under gravity to cool the heat exchanger, maintaining a temperature around 4°C, and air flow means are used to direct cooled air towards the battery, allowing for extended cooling without continuous electrical power.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If conventional cooling systems are used to cool batteries, then battery temperature is maintained, but continuous electrical power is required

Engineering Contradiction:
Improvebattery temperatureVSAvoidelectrical power consumption
Core Design Contradiction:
TemperatureVSUse of energy by moving object

Solution Approach 1:

The system pre-cools the battery using available electrical power before power outages occur, storing cooling capacity in the battery thermal mass. During outages, the battery retains the cooled state without requiring continuous power input, thus achieving temperature maintenance without ongoing energy consumption.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The invention converts the harmful effect of high ambient temperatures into a beneficial cooling mechanism. By allowing the battery to naturally heat up during operation and then using controlled cooling periods to reset the temperature, the system transforms thermal management from a continuous power-demanding process into an intermittent, efficient operation that leverages the battery's own thermal characteristics.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

2Duration of action of stationary object

If battery cooling is implemented in high ambient temperature regions, then battery lifespan is extended, but system complexity increases

Engineering Contradiction:
Improvebattery lifespanVSAvoidcooling system complexity
Core Design Contradiction:
Duration of action of stationary objectVSDevice complexity

Solution Approach 1:

The battery cooling system is designed to be self-regulating, using the battery's own operational patterns to drive the cooling cycle. The system monitors battery temperature and automatically activates cooling only when necessary, without requiring complex external control systems. This self-service approach extends battery lifespan while minimizing system complexity.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The system changes the operational parameters of cooling from continuous to intermittent based on battery temperature thresholds and power availability. By dynamically adjusting cooling duration and intensity according to actual battery conditions rather than maintaining constant cooling, the system extends battery life in high-temperature environments while keeping the cooling mechanism simple and adaptable.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The apparatus effectively maintains battery temperature below ambient, prolonging battery life and providing a cooling effect even during power outages, thus mitigating the adverse effects of high temperatures on battery performance.

Implementation Method 1

the fluid reservoir includes a cooling element for cooling fluid in the reservoir such that the fluid sinks under gravity into the heat exchanger

Methodology Applied
Scientific EffectGravity: Gravitation

Implementation Method 2

cooling fluid in the reservoir such that the fluid sinks under gravity into the heat exchanger

Methodology Applied
Scientific EffectDensity change due to cooling: Thermal Expansion

Implementation Method 3

a heat exchanger arranged to be fed with fluid from a fluid reservoir disposed, in use, above the heat exchanger

Methodology Applied
Scientific EffectHeat transfer: Heat Exchanger

Implementation Method 4

cooling apparatus using a heat exchanger fed with fluid from a reservoir, where the fluid sinks under gravity to cool the heat exchanger

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Implementation Method 5

air flow means are used to direct cooled air towards the battery

Methodology Applied
Scientific EffectForced convection: Forced Convection

Data Source

PatentUS10238007B2Cooling apparatus and method
Publication Date: 2019.03.19 THE SURE CHILL COMPANY
  • US10238007B2 patent drawing
  • US10238007B2 patent drawing
  • US10238007B2 patent drawing

AI summary

Some embodiments of the present invention provide apparatus for cooling an article. The apparatus comprises a heat exchanger arranged to be fed with fluid from a fluid reservoir disposed, in use, above the heat exchanger. The fluid reservoir includes cooling means for cooling fluid in the reservoir such that the fluid flows under gravity into the heat exchanger so as to cool an article. The apparatus may be arranged to cool one or more batteries or other articles, for example in a telecommunications base station.