Highly efficient wood stove/heater

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Solution Overview

Problem

Conventional heating methods, such as electric heaters and masonry heaters, are inefficient, expensive, and pose safety risks, while existing wood stoves require significant maintenance and are not practical for conventional structures due to weight and installation requirements, necessitating a cost-effective and environmentally friendly alternative.

Innovation Solution

A highly efficient, gravity-fed rocket heater with an internal chimney, downdraft burn grate, and off-set heat riser, designed for optimal thermal conduction, using less wood fuel and incorporating a convection, conduction, and radiation heat transfer system, capable of reaching high temperatures with minimal fuel and reduced maintenance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If conventional electric heaters or HVAC systems are used, then heating can be provided to the structure, but operating costs are high and heat loss occurs through ducting and poor insulation

Engineering Contradiction:
Improveheat lossVSAvoidoperating cost
Core Design Contradiction:
Loss of energyVSUse of energy by moving object

Solution Approach 1:

The heater uses a gravity-fed fuel system that automatically feeds wood pellets from a hopper to the combustion chamber, eliminating the need for manual intervention and continuously maintaining optimal fuel supply for efficient combustion and heat generation

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The system utilizes phase transition of water in the thermal mass masonry structure, which absorbs heat during the day when the fire burns and releases heat at night when temperatures drop, effectively storing and releasing thermal energy through phase change

Inventive Principle:
Principle #36Phase transitions

2Ease of manufacture

If conventional wood stoves are used, then wood heating can be provided, but significant maintenance is required and they are complex to operate

Engineering Contradiction:
Improveease of operationVSAvoidmaintenance requirement
Core Design Contradiction:
Ease of manufactureVSDevice complexity

Solution Approach 1:

The gravity-fed pellet hopper system automatically feeds fuel to the combustion chamber without requiring manual stoking or adjustment, and the sealed combustion chamber design minimizes ash accumulation and simplifies cleaning requirements

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The heater separates the fuel storage (hopper), fuel delivery (gravity-fed chute), combustion (sealed chamber), and heat storage (thermal mass masonry) into distinct functional zones, allowing each component to be optimized independently and simplified for maintenance

Inventive Principle:
Principle #1Segmentation

3Loss of energy

If masonry heaters with thermal mass are used, then efficient heating can be achieved, but they require professional installation and the structure must support over 1200 pounds of weight

Engineering Contradiction:
Improveheating efficiencyVSAvoidstructural load
Core Design Contradiction:
Loss of energyVSWeight of stationary object

Solution Approach 1:

The heater employs support struts positioned at the rear and sides of the combustion chamber that transfer the weight of the thermal mass masonry structure to the floor, counteracting the gravitational load and preventing structural damage while maintaining the thermal mass benefits

Inventive Principle:
Principle #8Anti-weight (Counterweight)

Solution Approach 2:

The design distributes the weight vertically through the support struts to the floor rather than concentrating it horizontally on the wall structure, and the thermal mass masonry is configured to maximize heat storage while minimizing lateral load on the building framework

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

4Ease of operation

If chainsaws or conventional axes are used to process wood, then fuel can be prepared, but the probability of injury increases significantly

Engineering Contradiction:
Improvefuel preparation safetyVSAvoidinjury risk
Core Design Contradiction:
Ease of operationVSObject-affected harmful factors

Solution Approach 1:

The heater accepts small sticks, branches, and waste wood products directly as fuel without requiring cutting, splitting, or shaping operations, eliminating the need for chainsaws and axes and thereby removing the associated injury risks while still providing effective heating

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The heater achieves efficient heat transfer using ¼th the wood of a typical wood stove, reaching high temperatures with waste wood products, providing long-lasting heat with reduced fuel consumption and lower injury risks, suitable for self-sufficient living and off-grid applications.

Implementation Method 1

equipped with a gravity-fed fuel system

Methodology Applied
Scientific EffectGravity: Gravitation

Implementation Method 2

maximizing draft and therefore, the oxygen supply to the flame

Methodology Applied
Scientific EffectConvection: Convection

Implementation Method 3

The present invention is equipped with an internal chimney, which facilitates the strong draft creating a 'forge' effect

Methodology Applied
Scientific EffectDraft: Pressure Gradient

Implementation Method 4

The present invention makes use of convection, conduction, as well as radiation to effectively transfer heat into a room

Methodology Applied
Scientific EffectConduction: Conduction (thermal)

Implementation Method 5

The present invention makes use of convection, conduction, as well as radiation to effectively transfer heat into a room

Methodology Applied
Scientific EffectConvection: Convection

Implementation Method 6

The present invention makes use of convection, conduction, as well as radiation to effectively transfer heat into a room

Methodology Applied
Scientific EffectRadiation: Thermal Radiation

Implementation Method 7

a down-draft burn grate employing a down-draft combustion principle

Methodology Applied
Scientific EffectDown-draft combustion: Pressure Gradient

Implementation Method 8

an off-set heat riser for optimal thermal conduction of heat into the structure

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Data Source

PatentUS10495300B2Highly efficient wood stove/heater
Publication Date: 2019.12.03 LIBERATOR LLC
  • US10495300B2 patent drawing
  • US10495300B2 patent drawing
  • US10495300B2 patent drawing

AI summary

A highly efficient indoor heating system and device is described. The device is equipped with an internal chimney, as well as vents that are configured to maximize the draft applied to the flame housed within a stove combustion area. The heater is configured to reach temperatures exceeding 300 degrees Fahrenheit in approximately ten minutes. A gravity fed fuel tube, potentially in communication with a wood pellet hopper, is configured to deliver fuel to the stove of the heater. Heat is distributed throughout the structure of the device, and a convection chamber within the device ensures that heat generated is not quickly lost via exhaust.