Gravity-Guided Capsule Extraction With Simplified Positioning

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Solution Overview

Problem

Existing capsule extraction devices are complex and costly, making them unsuitable for the consumer market, as they require precise positioning and multiple movable parts, leading to potential capsule damage and increased production costs.

Innovation Solution

A capsule extraction device with a simplified design featuring a fixed and movable part, where the capsule is inserted and positioned using gravity-assisted mechanisms, minimizing the number of movable pieces and using guidance means like stopping bosses or pivoting elements to ensure easy and accurate capsule alignment, allowing for easy insertion and extraction without trial and error.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If multiple movable parts and complex guidance mechanisms are used to ensure precise capsule positioning, then capsule positioning accuracy is improved, but device complexity and production cost increase

Engineering Contradiction:
Improvecapsule positioning accuracyVSAvoidnumber of movable parts
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The device is divided into a fixed part and a movable part that can move relative to each other. The housing defines an extraction position while the movable part provides the necessary movement. This segmentation allows precise capsule positioning through the relative movement of just two main parts rather than multiple complex guidance mechanisms.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention extracts and eliminates unnecessary intermediate guidance components and multiple movable parts from the system. By using a simple housing that defines the extraction position and a single movable part, the patent removes complex positioning mechanisms while maintaining positioning accuracy through the essential relative movement between the fixed and movable parts.

Inventive Principle:
Principle #2Taking out (Extraction)

2Device complexity

If manual positioning and trial-and-error insertion are required, then device complexity is reduced, but ease of operation and loading speed deteriorate

Engineering Contradiction:
Improvenumber of piecesVSAvoidcapsule insertion ease
Core Design Contradiction:
Device complexityVSEase of operation

Solution Approach 1:

The housing is pre-configured with a defined extraction position that guides the capsule into the correct position automatically. The movable part is designed to move along a specific path that ensures proper capsule alignment. This preliminary configuration of the housing and movable part geometry eliminates the need for manual positioning adjustments during operation.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The device creates a favorable positioning environment where the capsule naturally settles into the correct extraction position through gravity and the geometric constraints of the housing, rather than requiring active manual adjustment. The extraction position is designed as a natural stopping point that the capsule reaches automatically during insertion.

Inventive Principle:
Principle #12Equipotentiality

3Reliability

If precise manual positioning is required, then extraction performance is improved, but time consumption and operational complexity increase

Engineering Contradiction:
Improveextraction performanceVSAvoidloading time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The housing and movable part are pre-designed with geometric features that automatically guide the capsule to the precise extraction position during the closing movement. This preliminary configuration ensures that when the movable part moves to its closed position, the capsule is already correctly positioned for extraction, eliminating time-consuming manual positioning steps.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The device performs self-positioning through the relative movement between the fixed housing and the movable part. The capsule is automatically positioned by the mechanical interaction between these two parts during the closing operation, without requiring user intervention for precise alignment. The system uses its own movement to achieve the positioning that would otherwise require manual adjustment.

Inventive Principle:
Principle #25Self-service

4Manufacturing precision

If multiple movable parts are used for capsule guidance and extraction, then capsule positioning control is improved, but production cost and device simplicity deteriorate

Engineering Contradiction:
Improvecapsule positioning controlVSAvoidproduction cost
Core Design Contradiction:
Manufacturing precisionVSEase of manufacture

Solution Approach 1:

The device is segmented into exactly two main parts: a fixed part with a housing that defines the extraction position, and a movable part that moves relative to the housing. This minimal segmentation provides sufficient positioning control through the relative movement of these two parts, avoiding the need for multiple complex components that would increase manufacturing cost.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention extracts and removes unnecessary intermediate components from the system. By using only the essential fixed housing and single movable part, the patent eliminates multiple guidance elements and intermediate movable parts that would complicate manufacturing while maintaining adequate capsule positioning control through the fundamental relative movement between the two main parts.

Inventive Principle:
Principle #2Taking out (Extraction)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The device simplifies the capsule insertion and extraction process, reduces production costs, and enhances mechanical reliability by using a minimal number of pieces, ensuring easy and accurate capsule positioning and rapid loading, while maintaining effective extraction performance.

Implementation Method 1

a capsule insertion and positioning part arranged so as to insert the capsule by gravity and position said capsule in an intermediate position

Methodology Applied
Scientific EffectGravity: Gravitation

Data Source

PatentUS7703380B2Cap extraction device
Publication Date: 2010.04.27 SOCIETE DES PRODUITS NESTLE SA
  • US7703380B2 patent drawing
  • US7703380B2 patent drawing
  • US7703380B2 patent drawing

AI summary

The invention relates to a device for extracting a cap (16) comprising a first part (2), a second part (3) which is movable with respect to the second part (2) which is provided with a space for the cap and defines the cap extracting position in a closed position thereof, an introduction and positioning part comprising the cap guiding elements (6, 7) which are arranged in such a way that it is possible to insert the cap by gravity force and position it in an intermediate position and a beverage pouring system (19) in which the second movable part (3) displaces the cap from the intermediate position to the extraction position.