Whole Green Coffee Bean and Hemp Powder Processing

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Solution Overview

Problem

Current methods for processing green coffee beans and hemp plants are inefficient and costly, often leading to degradation of beneficial phytonutrients and isolation of single compounds, which can result in adverse side effects and loss of synergistic benefits.

Innovation Solution

A novel processing method for green coffee beans involves selecting whole beans, sterilizing, reducing moisture, grinding without high heat, and mixing stabilizers to preserve phytonutrients, while for hemp, drying at low temperatures, grinding to a fine mesh, and using UV or ozone sterilization to create whole hemp powder, combining both to form a stable and beneficial composition.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If conventional processing methods are used for green coffee beans and hemp plants, then processing efficiency is improved, but phytonutrients are degraded and adverse side effects occur

Engineering Contradiction:
Improveprocessing efficiencyVSAvoidphytonutrient degradation
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The patent changes the processing parameters by using low temperature drying (below 100°F) instead of conventional high temperature processing, and using UV or ozone sterilization instead of thermal sterilization. These parameter changes preserve phytonutrients while maintaining processing efficiency.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent replaces thermal processing mechanisms with non-thermal mechanisms: UV radiation and ozone for sterilization, and low temperature dehumidification for drying. This substitution eliminates heat-induced phytonutrient degradation while maintaining effective processing.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Ease of manufacture

If conventional processing methods are used, then processing costs are reduced, but product stability and health benefits are compromised

Engineering Contradiction:
Improveprocessing costVSAvoidproduct stability
Core Design Contradiction:
Ease of manufactureVSStability of the object's composition

Solution Approach 1:

By changing the processing parameters to low temperature and non-chemical sterilization methods, the patent achieves both cost-effectiveness and product stability. The methods avoid expensive high-temperature equipment and complex chemical processing while preserving product quality.

Inventive Principle:
Principle #35Parameter changes

3Manufacturing precision

If single compounds are isolated from plants, then purity is improved, but synergistic benefits are lost and adverse side effects increase

Engineering Contradiction:
Improvecompound purityVSAvoidadverse side effects
Core Design Contradiction:
Manufacturing precisionVSObject-generated harmful factors

Solution Approach 1:

The patent merges multiple plant components into a whole plant powder formulation, combining coffee beans and hemp plants in specific ratios. This merging preserves the synergistic benefits of multiple compounds working together while maintaining manufacturing precision through controlled blending.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent creates a composite material consisting of whole plant powders from multiple sources (coffee and hemp) in defined proportions. This composite approach maintains the complexity and synergistic benefits of natural plant compositions while achieving consistent product quality.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This method preserves the nutritional integrity of green coffee beans and hemp, reducing adverse side effects and costs, offering a more effective and safer whole plant-based product with enhanced health benefits.

Implementation Method 1

Finally UV light and/or oh zone is used to sterilize the hemp powder

Methodology Applied
Scientific EffectUV sterilization: Photo-oxidation

Implementation Method 2

Finally UV light and/or oh zone is used to sterilize the hemp powder

Methodology Applied
Scientific EffectOzone sterilization: Ozone

Implementation Method 3

drying the whole hemp plants by dehumidifying at a temperature below 100° F

Methodology Applied
Scientific EffectLow temperature drying: Evaporation

Data Source

PatentUS11297848B2Compositions of whole green coffee bean products and whole hemp products
Publication Date: 2022.04.12 GOBEAN GREEN COFFEE PRODUCTS LLC
  • US11297848B2 patent drawing
  • US11297848B2 patent drawing
  • US11297848B2 patent drawing

AI summary

Disclosed are novel processing methods for green coffee beans that result in novel green coffee bean products, including products that incorporate whole green coffee beans which is combined with a whole hemp powder or CBD. Methods for processing green coffee beans include selecting whole coffee beans in their fresh green unroasted state with naturally-occurring levels of phytonutrients, sterilizing and drying them, applying iterative grinding processes and stabilization techniques, all while avoiding high temperatures. A similar method is used to prepare a whole hemp powder, which may then be combined with the whole green coffee bean powder.