Green-Engineered Mulch for Stormwater Pollutant Removal

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Solution Overview

Problem

Current stormwater treatment technologies require significant resources, labor, and expertise, and alter land extensively, while existing methods for metal removal from stormwater runoff are inefficient and costly, with aluminum-based water treatment residuals (Al-WTR) having low hydraulic conductivity.

Innovation Solution

Process Al-WTR into a fine powder, mix it with a biopolymer solution, and coat mulch chips with an ionic cross-linker to create green engineered mulch, which can be used as a retrofit material in bioretention systems to enhance pollutant removal without altering existing BMPs.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If Al-WTR is used as a retrofitting material for stormwater treatment, then pollutant removal capability is improved, but hydraulic conductivity deteriorates due to low permeability of Al-WTR

Engineering Contradiction:
Improvepollutant removal capabilityVSAvoidlow hydraulic conductivity
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The patent combines Al-WTR with mulch chips to create a composite material system. The Al-WTR provides pollutant removal capability while the mulch chip matrix provides hydraulic conductivity and structural stability, resolving the contradiction between pollution control and water permeability.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The mulch chip-based composite structure creates porous pathways that maintain hydraulic conductivity while allowing Al-WTR particles to be distributed throughout the matrix for effective pollutant adsorption and removal.

Inventive Principle:
Principle #31Porous materials

2Productivity

If conventional stormwater BMPs are implemented, then stormwater quantity reduction is achieved, but pollutant removal capability remains limited and requires significant resources and land alteration

Engineering Contradiction:
Improvestormwater quantity reductionVSAvoiddesign and construction complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The composite material is designed to be applied directly to existing BMPs without requiring complex redesign or construction modifications. The material itself provides both quantity reduction and pollutant removal functions, eliminating the need for additional complex design elements.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The Al-WTR/mulch chip composite serves multiple functions simultaneously: it reduces stormwater quantity, removes pollutants, provides structural stability, and maintains hydraulic conductivity, replacing the need for separate specialized components.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The green engineered mulch effectively removes metals and nutrients from stormwater runoff, is cost-effective, and can be implemented without additional expertise, minimizing environmental impact and maintenance.

Implementation Method 1

The powder is subsequently mixed with a biopolymer solution, such as alginate. Mulch chips are then coated by soaking them in the solution.

Methodology Applied
Scientific EffectAdsorption: Adsorption

Implementation Method 2

The coated mulch is then added individually into an ionic cross-linker, such as calcium, to produce a green engineered mulch product.

Methodology Applied
Scientific EffectIonic cross-linking: Chemical Bonding

Data Source

PatentUS20250205684A2Method for processing aluminum-based drinking water treatment residuals to generate a green-engineered mulch for removing stormwater pollutants
Publication Date: 2025.06.26 STEVENS INSTITUTE OF TECHNOLOGY
  • US20250205684A2 patent drawing
  • US20250205684A2 patent drawing
  • US20250205684A2 patent drawing

AI summary

A green-engineered mulch product and methods for making same are disclosed. The mulch product includes a coating of aluminum-based water treatment residuals which makes the product “green.” Furthermore, coating aluminum-based water treatment residuals on mulch eliminates the problem of the low hydraulic conductivity of aluminum-based water treatment residuals and makes it feasible to utilize its pollutant removal potential without requiring any modification to existing best management practices or additional maintenance.