Compact Green Laser Sight Housing Heat Sink Design

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Solution Overview

Problem

The use of green laser energy in sighting devices is limited by the need for additional components and higher power requirements, making them larger and less suitable for handguns, and the accompanying reduction in battery life due to increased power demands.

Innovation Solution

The development of compact green laser gun sights that allow for easy attachment to various handguns, featuring a housing that acts as a heat sink, enabling elevation and windage adjustments without moving the entire laser module, and automatic on/off functionality based on holster status, using a smaller laser module and efficient power management to conserve battery life.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If green laser energy is used in sighting devices, then visibility is improved, but device size increases due to additional components

Engineering Contradiction:
Improvelaser visibilityVSAvoiddevice size
Core Design Contradiction:
Illumination intensityVSVolume of moving object

Solution Approach 1:

The patent combines the green laser module with the housing structure, where the housing serves multiple functions including structural support and heat dissipation. The frequency doubler crystal and other optical components are integrated within the compact housing, merging multiple functions into a single compact unit that maintains green laser visibility while reducing overall device size.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The housing is designed to perform multiple functions: providing structural support, dissipating heat from the laser module, and housing the optical components. This multi-functionality allows the device to maintain compact dimensions while supporting the additional components required for green laser operation.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Illumination intensity

If green laser energy is used in sighting devices, then visibility is improved, but power consumption increases

Engineering Contradiction:
Improvelaser visibilityVSAvoidpower consumption
Core Design Contradiction:
Illumination intensityVSUse of energy by moving object

Solution Approach 1:

The laser operation is controlled in periodic intervals rather than continuous operation. The system activates the green laser only when needed for targeting, reducing overall power consumption while maintaining visibility effectiveness during active use periods.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The system adjusts operational parameters including duty cycle and power levels to optimize the balance between visibility and power consumption. By varying these parameters based on operational needs, the device maintains effective green laser visibility while managing power consumption within acceptable limits.

Inventive Principle:
Principle #35Parameter changes

3Illumination intensity

If green laser energy is used in sighting devices, then visibility is improved, but battery life decreases

Engineering Contradiction:
Improvelaser visibilityVSAvoidbattery life
Core Design Contradiction:
Illumination intensityVSDuration of action of moving object

Solution Approach 1:

The laser operates in periodic intervals with duty cycles that allow battery recharging between active periods. This periodic operation pattern maintains effective visibility during use while extending battery life by reducing continuous power draw.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The system maintains readiness for immediate laser activation while in standby mode, using low-power monitoring circuits that quickly transition to full power when needed. This approach ensures continuous operational capability while minimizing average power consumption to extend battery life.

Inventive Principle:
Principle #20Continuity of useful action

4Ease of operation

If traditional mounting methods are used, then accessory attachment is achieved, but adaptability to different firearms is reduced

Engineering Contradiction:
Improveattachment methodVSAvoidfirearm compatibility
Core Design Contradiction:
Ease of operationVSAdaptability or versatility

Solution Approach 1:

The device incorporates a universal mounting interface that can accommodate different firearm types and configurations. The mounting system is designed to work with various rail configurations and attachment points, providing broad firearm compatibility while maintaining ease of installation and removal.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The mounting system allows for dynamic adjustment and reconfiguration to suit different firearms. Components can be positioned and secured at various locations along the firearm barrel, enabling the same device to be adapted to multiple firearm platforms without requiring custom mounting solutions for each type.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides a compact, versatile, and energy-efficient green laser sighting system that can be easily attached to different handguns, ensuring reliable operation and extended battery life by using a smaller laser module and smart power management.

Implementation Method 1

an Nd:YAG crystal is used to generate energy at a wavelength outside the visible spectrum, e.g. 1064 nm

Methodology Applied
Scientific EffectLaser: Laser

Implementation Method 2

a frequency doubler, e.g. a potassium titanium oxide phosphate (KTP) or lithium triborate (LBO) crystal to generate the desired wavelength, in this case 532 nm

Methodology Applied
Scientific EffectFrequency doubling: Second Harmonic Generation

Implementation Method 3

featuring a housing that acts as a heat sink

Methodology Applied
Scientific EffectHeat sink: Heat Sink

Data Source

PatentUS10323903B2Auto on gun accessory
Publication Date: 2019.06.18 LASER AIMING SYSTEMS CORP
  • US10323903B2 patent drawing
  • US10323903B2 patent drawing
  • US10323903B2 patent drawing

AI summary

An electronic accessory for a firearm includes a housing including a right side, a left side, and an attachment mechanism for securing the electronic accessory to the firearm. The housing contains components of the electronic accessory. The components of the electronic accessory include an electronic component, a sensor sensing a magnetic field, and a circuit board coupled to the electronic component and the sensor. The circuit board controls the electronic component and suspends power to the electronic component when the sensor senses a magnetic field above a threshold strength. A first switch is disposed on the right side of the housing and a second switch is disposed on the left side of the housing. The switches are operable to control the electronic component via the circuit board. A power source provides power to at least one of the electronic component, the sensor, and the circuit board.