Greenhouse Mounting Element for Rod Beam Assembly
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Solution Overview
Problem
Existing systems for mounting supporting beams and rods, such as in greenhouses, are cumbersome to assemble due to the need to lift and align rods precisely with gutter profiles, which can be time-consuming and labor-intensive.
Innovation Solution
A mounting element with a retaining portion, comprising a hook and a bottom portion, is designed to lock onto the supporting beam in both longitudinal and transverse directions, allowing the rod to be placed at a predefined position without lifting, facilitating assembly by enabling the rod to be slid into place and secured with a screw or alternative fixing means.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Ease of operation
If the rod is directly mounted to the gutter profile without a retaining portion, then the assembly structure is simpler, but the assembly process becomes cumbersome requiring precise lifting and alignment
Solution Approach 1:
The mounting element is pre-positioned on the gutter profile with the retaining portion extending beyond the gutter profile edge before the rod is placed. This preliminary positioning creates a predefined location that guides the rod into place, eliminating the need for precise lifting and alignment during assembly.
Solution Approach 2:
The retaining portion acts as an intermediary element between the gutter profile and the rod. It provides a reference surface that the rod can rest against, facilitating easy positioning without requiring direct precise alignment between the rod and gutter profile.
2Manufacturing precision
If the rod must be precisely aligned with the gutter profile during assembly, then the mounting position is more accurate, but the assembly time and labor increase
Solution Approach 1:
The mounting element with its retaining portion is installed first, establishing the precise position in advance. The rod is then simply placed against the retaining portion, which maintains positioning accuracy while dramatically reducing assembly time and labor requirements.
3Reliability
If the mounting element locks only in one direction, then the locking mechanism is simpler, but the security of the rod mounting is insufficient
Solution Approach 1:
The mounting element combines multiple locking functions into a single integrated component. The projection locks the mounting element to the gutter profile in one direction, while the hook locks it in the opposite direction, providing secure bidirectional locking through a unified structure.
Data Source
Figure 1~2
Figure 3
Figure 4~5
AI summary
A system for mounting a supporting beam (2) and a rod (4) to each other, such as in a roof (1) of a greenhouse, comprises a supporting beam (2), a rod (4) which is mountable to the supporting beam (2) such that in a mounted condition the rod (4) is supported by the supporting beam (2) and extends transversely with respect to the supporting beam (2), and a mounting element (5) which is attachable to the rod (4) in a predefined mutual position of the rod (4) and the mounting element (5). The mounting element (5) is lockable to the supporting beam (2) in longitudinal direction of the supporting beam (2) and in transverse direction of the supporting beam (2) at least in a direction away therefrom. The mounting element (5) comprises a retaining portion (9) for retaining the rod (4) with respect to the mounting element (5) in longitudinal direction of the supporting beam (2) when the mounting element (5) is locked to the supporting beam (2) and the mounting element (5) and the rod (4) are in a non-attached condition in said predefined mutual position.