Auxiliary Grey Water Supply for Commercial Kitchen Pre-Rinse Reuse

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Solution Overview

Problem

Commercial warewashing facilities face challenges in conserving water and energy due to the high volume of used dishwashing water being discarded after each wash cycle, which is not efficiently managed in existing systems.

Innovation Solution

An auxiliary grey water supply device is introduced, comprising a tank with an inlet, overflow outlet, and freshwater supply, which captures and recycles used dishwashing water for reuse in pre-rinse stations without significant modification to the warewashing machine, utilizing a pump and delivery conduit to redirect the grey water from the warewashing machine to the pre-rinse station.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If used dishwashing water is discarded after each wash cycle, then the warewashing machine operates simply without complex water recovery systems, but water and energy are wasted due to high volume of discarded water

Engineering Contradiction:
Improveenergy consumptionVSAvoidsystem complexity
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The patent introduces an auxiliary gray water supply device as an intermediary system between the warewashing machine and the pre-rinse station. This device captures and stores gray water, then delivers it to the pre-rinse station when needed, serving as a mediator that recovers water without requiring direct modification of the leased warewashing machine.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The solution segments the water recovery function into a separate auxiliary device rather than integrating it into the leased warewashing machine. This allows the water capture, storage, and delivery functions to be implemented independently through plumbing modifications, avoiding the need to modify the machine itself while still achieving water recovery.

Inventive Principle:
Principle #1Segmentation

2Loss of substance

If gray water is captured and stored in a tank, then water is conserved for reuse, but the system requires additional installation complexity and space

Engineering Contradiction:
Improvewater lossVSAvoidinstallation ease
Core Design Contradiction:
Loss of substanceVSEase of manufacture

Solution Approach 1:

The auxiliary gray water supply device serves as an intermediary plumbing system that intercepts gray water discharge and redirects it to the pre-rinse station. This mediator approach allows water conservation through simple plumbing connections rather than requiring integration into the leased machine or complex treatment systems.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The system allows the facility to self-manage water recovery through an independently installed auxiliary device that captures, stores, and delivers gray water without requiring modification or control of the leased warewashing machine. The facility owns and maintains this recovery system autonomously.

Inventive Principle:
Principle #25Self-service

3Area of stationary object

If the auxiliary device is integrated into the warewashing machine, then space is saved, but modification of the leased machine is required which is prohibited

Engineering Contradiction:
Improvespace utilizationVSAvoidmachine modification capability
Core Design Contradiction:
Area of stationary objectVSAdaptability or versatility

Solution Approach 1:

The patent segments the water recovery function into a separate auxiliary device positioned adjacent to the warewashing machine rather than integrating it into the machine. This segmentation allows the recovery system to be installed independently through plumbing modifications without requiring any alteration to the leased warewashing machine itself.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The auxiliary device acts as an intermediary system that bridges the gap between the warewashing machine discharge and the pre-rinse station water supply. This intermediary approach enables space-efficient positioning near the machine while maintaining the prohibition against machine modification through separate plumbing connections.

Inventive Principle:
Principle #24Intermediary (Mediator)

4Quantity of substance

If fresh water is used for pre-rinsing, then adequate water supply is ensured, but water and energy consumption increase significantly

Engineering Contradiction:
Improvewater availabilityVSAvoidenergy consumption
Core Design Contradiction:
Quantity of substanceVSUse of energy by moving object

Solution Approach 1:

The patent implements gray water recovery by capturing water that would otherwise be discarded from the warewashing machine and redirecting it to the pre-rinse station. This recovery process eliminates the need to discard functional water and reuse it for pre-rinsing, significantly reducing both water consumption and the energy required to heat fresh water.

Inventive Principle:
Principle #34Discarding and recovering

Solution Approach 2:

The auxiliary device maintains a continuous supply of recovered gray water to the pre-rinse station through a pump and delivery system, ensuring adequate water availability for pre-rinsing operations. The tank storage capacity ensures continuous supply even when the warewashing machine is not actively discharging water.

Inventive Principle:
Principle #20Continuity of useful action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution significantly reduces water and energy consumption by reusing sanitised, softened, and soaped grey water for pre-rinsing, potentially saving over $55,000 annually by minimizing fresh water usage and heating requirements.

Implementation Method 1

A pump has an inlet in fluid communication with the tank and an outlet in fluid communication with a delivery conduit

Methodology Applied
Scientific EffectPump: Pump

Data Source

PatentUS9596973B2Auxiliary gray water source device for commercial kitchens
Publication Date: 2017.03.21 SEVEN HOUR DRIVE LLC
  • US9596973B2 patent drawing
  • US9596973B2 patent drawing
  • US9596973B2 patent drawing

AI summary

An auxiliary grey water supply device captures used wash water from a commercial warewashing machine for supply to a pre-rinse station without substantial modification of the commercial warewashing machine. The captured wash water is delivered to a pre-rinse station for pre-rinsing of dishes that will be washed within the commercial warewashing machine.