Grid Ring Wheel Rim Connection System

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Solution Overview

Problem

Existing devices for connecting additional wheel rims to vehicle wheel rims are cumbersome and time-consuming due to complex assembly processes, particularly when dealing with heavy agricultural vehicles, as they require precise alignment and insertion of tie rods through multiple holes, which is difficult and labor-intensive.

Innovation Solution

A device featuring a grid ring on the additional wheel rim with evenly distributed recesses for tie rods, allowing radial insertion and fixation, and ball screws with cap nuts for easier alignment and attachment, reducing the need for complex twisting and manual effort during assembly.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If traditional tension rod connection methods are used with multiple holes and precise alignment requirements, then secure connection is achieved, but assembly becomes cumbersome and time-consuming

Engineering Contradiction:
Improveconnection securityVSAvoidassembly speed
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The connection system is segmented into modular components: the grid ring with multiple recesses, the spacer ring with opening, and the tension rods. This segmentation allows each component to be independently positioned and assembled, eliminating the need for complex alignment between multiple holes while maintaining connection security through the grid ring's multiple attachment points.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The grid ring acts as an intermediary component between the spacer ring and the auxiliary wheel rim. It provides a standardized interface with multiple recesses that can accommodate tension rods at various positions, simplifying the connection process by eliminating the need for precise hole alignment while ensuring secure attachment through the mediator's multiple engagement points.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Stability of the object's composition

If multiple holes and precise alignment are required for tension rod insertion, then stable connection is achieved, but manual effort and complexity increase

Engineering Contradiction:
Improveconnection stabilityVSAvoidassembly complexity
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The grid ring serves multiple functions: it provides structural support, enables tension rod attachment at multiple positions, and facilitates alignment through its geometric pattern of recesses. This multi-functionality eliminates the need for separate alignment features and holes, reducing assembly complexity while maintaining connection stability through the grid ring's inherent structural properties.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The grid ring is pre-formed with multiple recesses at predetermined positions before assembly. This preliminary preparation of attachment points eliminates the need for field alignment and hole matching during assembly, reducing both manual effort and complexity while ensuring stable connections through the pre-established geometric configuration.

Inventive Principle:
Principle #10Preliminary action

3Manufacturing precision

If traditional alignment methods are used for heavy agricultural vehicle wheels, then proper positioning is achieved, but assembly time and labor increase significantly

Engineering Contradiction:
Improvewheel alignment precisionVSAvoidassembly time
Core Design Contradiction:
Manufacturing precisionVSLoss of time

Solution Approach 1:

The grid ring and spacer ring are designed with geometrically symmetric patterns that create equipotential alignment conditions. The recesses in the grid ring correspond to openings in the spacer ring at multiple equivalent positions, allowing the auxiliary wheel rim to be attached at any rotational position without requiring precise angular alignment, thus eliminating time-consuming alignment procedures while maintaining proper wheel positioning.

Inventive Principle:
Principle #12Equipotentiality

Solution Approach 2:

The invention changes the alignment parameter from requiring precise angular positioning to allowing positional flexibility through the grid ring's multiple recesses. This parameter change from angular precision to positional equivalence enables rapid assembly of heavy agricultural vehicle wheels without sacrificing alignment precision, as the geometric pattern ensures proper positioning regardless of rotational orientation.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentEP3366489B1Device for the reversible connection of an additional wheel rim with a vehicle wheel rim
Publication Date: 2020.02.19 KOCK & SOHN RADER
  • EP3366489B1 patent drawingFigure 1
  • EP3366489B1 patent drawingFigure 2
  • EP3366489B1 patent drawingFigure 3

AI summary

The invention relates to a device (1) for detachably connecting an additional wheel rim (2) to a vehicle wheel rim (3), in particular of an agricultural vehicle, wherein the device (1) comprises a spacer ring (4) and at least two clamping elements (5) each with a clamping rod (6), wherein at least two fastening elements for a first, vehicle wheel-side end (6a) of each clamping rod (6) are arranged on the vehicle wheel rim (3) and wherein fastening elements for a second, additional wheel-side end (6b) of each clamping rod (6) are provided on the additional wheel rim (2).The device according to the invention is characterized in that a grid ring (10) is provided on the auxiliary wheel rim (2) for interaction with the second, auxiliary wheel-side end of the tension rods (6), that fastening elements are provided on the grid ring (10) distributed in its circumferential direction in a number that corresponds to a multiple of the number of fastening elements on the vehicle wheel rim (3), and that several radially inwardly open recesses (11) are formed on the grid ring (10) as fastening elements for the auxiliary wheel-side end (6b) of the tension rods (6). The invention also relates to a vehicle wheel of a motor vehicle and a motor vehicle.