Outdoor Griddle Grease Drain Assembly for Spill-Safe Cooking

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Solution Overview

Problem

Outdoor griddles face challenges in grease and food byproduct management, with existing systems either unsightly, prone to spillage, or hazardous, and lack mobility and storage efficiency, as well as inefficient heat transfer and safety concerns due to open-air cooking surfaces and lack of lid coverage.

Innovation Solution

A modular outdoor griddle station with a heat source containment structure, a griddle member featuring a cooking surface with integrated elliptical drains and a fluid transfer assembly that directs grease to a receptacle, along with foldable legs, wheels, and an optional lid for enhanced mobility and safety, and a grease management system that includes a basin and hollow duct for efficient grease collection and heat shielding.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-generated harmful factors

If a front channel drain system is used in commercial griddles, then grease drainage is achieved, but the griddle space is reduced and grease spillage risk increases

Engineering Contradiction:
Improvegrease drainageVSAvoidgriddle space
Core Design Contradiction:
Object-generated harmful factorsVSArea of stationary object

Solution Approach 1:

The drain system is extracted from the front channel location and repositioned to the rear of the griddle. The drain opening is positioned at the rear edge of the cooking surface, allowing grease to be collected and channeled backward to the reservoir without occupying front griddle space. This extraction resolves the contradiction by separating the drainage function from the cooking surface area.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

A rear channel or gutter system serves as an intermediary structure that collects grease from the cooking surface and transports it to the reservoir. This intermediate channel prevents direct grease spillage onto the front griddle area while maintaining efficient drainage, thus resolving both the drainage effectiveness and spillage risk issues.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Object-generated harmful factors

If a collection reservoir is attached to the rear of the griddle, then grease collection is improved, but users are exposed to grease through proximity or accidental contact

Engineering Contradiction:
Improvegrease collectionVSAvoiduser exposure to grease
Core Design Contradiction:
Object-generated harmful factorsVSObject-affected harmful factors

Solution Approach 1:

The reservoir is nested within the base structure of the griddle station, with the drain system integrated into the base. The reservoir sits in a recessed area of the base, and the drain channel is embedded within the base structure. This nesting arrangement contains the grease reservoir within the overall griddle assembly, preventing accidental contact while maintaining effective grease collection.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The reservoir is positioned in a vertical dimension within the base structure rather than extending horizontally near the cooking surface. By placing the reservoir downward into the base and using vertical drain channels, the system removes the grease collection function from the user-exposed horizontal plane, thus reducing exposure risk while maintaining collection effectiveness.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Strength

If griddles are made of heavy metal for durability, then strength is improved, but mobility and transportability deteriorate

Engineering Contradiction:
Improvegriddle durabilityVSAvoidgriddle weight
Core Design Contradiction:
StrengthVSWeight of moving object

Solution Approach 1:

The griddle system is segmented into separate components: the cooking surface (griddle plate), the base structure with reservoir, and the heating element assembly. The griddle plate can be removed from the base, allowing users to transport only the lightweight cooking surface when mobility is needed, while the heavier base remains stationary. This segmentation resolves the contradiction by separating the weight-bearing structural elements from the cooking surface.

Inventive Principle:
Principle #1Segmentation

4Ease of operation

If an open-air cooking surface is used, then cooking accessibility is improved, but grease splashing and clothing soiling increase

Engineering Contradiction:
Improvecooking accessibilityVSAvoidgrease splashing
Core Design Contradiction:
Ease of operationVSObject-affected harmful factors

Solution Approach 1:

Raised edges or barriers are added only at the front and side edges of the cooking surface, creating localized containment zones where grease splashing is prevented. The rear portion of the cooking surface remains open to allow grease to flow naturally toward the rear drain. This selective application of containment structures maintains cooking accessibility while reducing grease splashing in the most critical areas.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides a safe, efficient, and aesthetically pleasing outdoor griddle station that effectively manages grease and food byproducts, enhances heat transfer, and improves mobility and storage, reducing the risk of accidents and messes while allowing for compact and versatile outdoor cooking.

Implementation Method 1

heat is transferred from the heating element to the food product via the griddle

Methodology Applied
Scientific EffectHeat transfer: Conduction (thermal)

Implementation Method 2

downwardly extending side walls extending in a convex manner from the proximal opening to the distal opening

Methodology Applied
Scientific EffectGravity: Gravitation

Data Source

PatentUS11980322B2Outdoor griddle station with grease management system
Publication Date: 2024.05.14 NEXGRILL IND INC
  • US11980322B2 patent drawing
  • US11980322B2 patent drawing
  • US11980322B2 patent drawing

AI summary

System involved with but not limited to an apparatus including an outdoor griddle station with a system capable of communicating grease and other food byproducts from the cooking surface to a receptacle. A downwardly sloping opening in the cooking surface of the griddle member is disposed in nesting relation to and fluid communication with a basin situated beneath the griddle member. The basin is attached to a duct, forming a fluid transfer assembly that may pass through the heat source housing of the griddle station. The fluid transfer assembly is disposed over a receptacle capable of holding fluids. The receptacle may be removably supported by a bracket seat attached to the base of the griddle station such that the receptacle may be capable of being removed and replaced. In addition, other aspects are described in the claims, drawings, and text forming a part of the present disclosure.