Grill carts including modular base assemblies

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Solution Overview

Problem

Existing grill carts lack modularity and versatility in their base assemblies, limiting their ability to adapt to different terrains and user preferences, such as smooth pavement or rough surfaces.

Innovation Solution

A modular base assembly system for grill carts that allows interchangeable components like caster assemblies, support feet, and all-terrain wheels, enabling customization based on intended use and user preferences.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a fixed base assembly design is used, then the manufacturing and inventory process is simple, but the adaptability to different terrains and user preferences is limited

Engineering Contradiction:
Improveadaptability to different terrainsVSAvoidbase assembly complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The base assembly is divided into separate modular components including caster assemblies, support feet, and all-terrain wheels that can be independently selected and attached to the cart base, allowing customization for different terrains without increasing overall system complexity

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

A universal attachment mechanism is provided that allows different types of base components (casters, support feet, all-terrain wheels) to be interchangeably mounted on the same cart base using standardized mounting features, enabling one base to serve multiple functions across different terrains

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Adaptability or versatility

If multiple specialized base assemblies are manufactured for different terrains, then the adaptability increases, but the manufacturing complexity and inventory requirements increase

Engineering Contradiction:
Improveversatility for different usesVSAvoidmanufacturing simplicity
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

A single cart base design incorporates universal mounting interfaces that can accommodate multiple types of base assemblies (casters, support feet, all-terrain wheels), allowing manufacturers to produce one versatile base rather than multiple specialized bases, thereby simplifying manufacturing and inventory while maintaining versatility

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

By segmenting the base components into interchangeable modules with standardized interfaces, the system allows manufacturers to produce individual component types separately and assemble them onto a universal base, reducing overall manufacturing complexity and inventory requirements compared to producing complete specialized carts

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS20250383096A1Grill carts including modular base assemblies
Publication Date: 2025.12.18 WEBER-STEPHEN PRODUCTS
  • US20250383096A1 patent drawing
  • US20250383096A1 patent drawing
  • US20250383096A1 patent drawing

AI summary

Grill carts including modular base assemblies are disclosed. An example base assembly for a cart of a grill includes a base and a base attachment. The base includes a groove. The base attachment is removably couplable to the base. The base attachment includes a tongue configured to be located within the groove of the base when the base attachment is coupled to the base.