Vehicle Grille Lens Assembly for 3D Projection and Lower Weight

Solution Overview

Problem

Existing vehicle grille lighting technologies face limitations in expressing brand identity, incur high development and production costs, and result in weight gain due to multiple illuminating devices.

Innovation Solution

A lighting device comprising an outer lens, a projector, and a lamp that projects a three-dimensional image onto the lens, utilizing a translucent film and combining light from the lamp and projector for distinctive lighting effects, controlled by a vehicle electronic component.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If multiple illuminating devices are used for grille lighting to achieve three-dimensional lighting effects, then the lighting effect and brand identity expression are improved, but the weight and device complexity increase

Engineering Contradiction:
Core Design Contradiction:
Illumination intensityVSWeight of moving object

Solution Approach 1:

The patent combines the illuminating device and the three-dimensional image projector into a single integrated unit. The projector is positioned at the rear of the outer lens and projects images onto the front surface of the lens, while the illuminating device provides backlighting. This merging eliminates the need for separate lighting components, reducing weight while achieving both illumination and three-dimensional visual effects simultaneously.

Inventive Principle:
Principle #5Merging (Combining)

2Illumination intensity

If multiple illuminating devices are used for grille lighting to achieve three-dimensional lighting effects, then the lighting effect and brand identity expression are improved, but the device complexity and production costs increase

Engineering Contradiction:
Core Design Contradiction:
Illumination intensityVSDevice complexity

Solution Approach 1:

The patent integrates the projector and illuminating device within a single outer lens assembly. The projector unit is positioned at the rear of the outer lens, and the illuminating device is arranged to provide light toward the outer lens. This unified structure simplifies the overall device complexity and reduces production costs compared to using multiple separate illuminating devices.

Inventive Principle:
Principle #5Merging (Combining)

3Adaptability or versatility

If a translucent film is added to the lens to project images, then the three-dimensional image projection capability is improved, but the device complexity increases

Engineering Contradiction:
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent uses a translucent film coupled to the lens onto which the image is projected. This thin film approach allows for versatile image projection capabilities without adding significant structural complexity. The film serves as the projection surface, enabling three-dimensional visual effects while maintaining a relatively simple overall device structure.

Inventive Principle:
Principle #30Flexible shells and thin films

4Illumination intensity

If the lighting area is expanded to include the grille, then the visual density and brand identity expression are improved, but the development costs and device complexity increase

Engineering Contradiction:
Core Design Contradiction:
Illumination intensityVSEase of manufacture

Solution Approach 1:

The outer lens assembly serves multiple functions: it acts as the headlight cover, the projection surface for three-dimensional images, and the medium through which illuminated light passes. This multi-functionality allows the lighting area to be expanded to include the grille region without requiring separate dedicated components, thereby reducing development costs while achieving enhanced visual density and brand identity expression.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables weight reduction, structural simplification, and provides both illuminated and non-illuminated images with varied lighting effects, enhancing brand identity and reducing complexity.

Implementation Method 1

an outer lens (100) mounted on a grille (11) provided on a front part of a vehicle body (10)

Methodology Applied
Scientific EffectLight transmission: Light

Implementation Method 2

The film may be made of a translucent material. the film may be provided on a surface of the lens that is facing an inner side of the front part of the vehicle body.

Methodology Applied
Scientific EffectTranslucency:

Implementation Method 3

a lamp (300) positioned between the outer lens (100) and the projector (200) and configured to emit light toward the outer lens (100)

Methodology Applied
Scientific EffectLight emission: Light Emitting Diode

Implementation Method 4

The outer lens (100) may include a lens (110) made of a transparent material

Methodology Applied
Scientific EffectRefraction: Refraction

Data Source

PatentEP4600089A1Lighting device for vehicle
Publication Date: 2025.08.13
  • EP4600089A1 patent drawingFigure 1
  • EP4600089A1 patent drawingFigure 2
  • EP4600089A1 patent drawingFigure 3

AI summary

Disclosed is a lighting device for a vehicle according to the present disclosure including: an outer lens mounted on a grille provided on a front part of a vehicle body; a projector positioned within the outer lens and configured to project an image onto the outer lens; and a lamp arranged between the outer lens and the projector and configured to emit light toward the outer lens.