GRIN Fiber Beam Shaping With Phase Elements for High-Power Lasers

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Solution Overview

Problem

The integration of optical transformation elements with optical fibers is challenging due to poor adhesion, limited optical power handling, and topological features that are difficult to sandwich between fibers, leading to inefficient beam shaping and loss in high-power laser systems.

Innovation Solution

The use of graded-index (GRIN) optical fibers in conjunction with planarized glass-based optical metamaterials or diffractive optical elements, where the optical transformation elements are spliced or bonded onto the GRIN fibers, enabling tailoring of near and far fields and allowing for variable beam shaping and switching in an all-fiber system.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional optical transformation elements are directly integrated with optical fibers, then beam shaping capability is achieved, but adhesion is poor and the elements are vulnerable to damage during splicing

Engineering Contradiction:
Improveadhesion strengthVSAvoiddamage resistance
Core Design Contradiction:
ReliabilityVSStrength

Solution Approach 1:

The patent introduces a graded-index fiber as an intermediary component between the optical fiber and the optical transformation element. This GRIN fiber serves as a protective interface that receives the beam from the input fiber, expands it, and then directs it to the transformation element, thereby protecting the transformation element from direct mechanical stress during splicing while maintaining optical coupling

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent divides the optical system into separate functional segments: an input fiber, a graded-index fiber for beam expansion, and an optical transformation element. This segmentation allows each component to be optimized independently and connected through controlled interfaces, improving overall reliability while maintaining beam shaping functionality

Inventive Principle:
Principle #1Segmentation

2Productivity

If optical transformation elements are placed between fibers for beam shaping, then beam transformation is achieved, but the elements are exposed to high optical power causing damage

Engineering Contradiction:
Improvebeam shaping efficiencyVSAvoidoptical power damage
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The graded-index fiber performs preliminary beam expansion before the light reaches the optical transformation element. By expanding the beam diameter in advance, the optical power density is reduced, protecting the transformation element from high-power damage while maintaining the ability to perform beam shaping operations

Inventive Principle:
Principle #10Preliminary action

3Productivity

If graded-index fibers are used to expand the beam, then beam transformation efficiency increases, but the system complexity increases due to additional components

Engineering Contradiction:
Improvebeam transformation efficiencyVSAvoidsystem component count
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The graded-index fiber serves multiple functions simultaneously: it acts as a beam expander, a protective interface for the transformation element, and an optical coupling medium between the input fiber and transformation element. This multi-functionality reduces the need for additional separate components, offsetting the added complexity with functional consolidation

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach facilitates efficient beam transformation and resizing within the fiber system, increasing diffraction efficiency and preventing damage to the optical transformation elements during the splicing process, thereby improving beam shaping and handling in high-power laser applications.

Implementation Method 1

a graded-index element to expand or magnify the beam, wherein an input facet of the graded-index element is adhered to an output facet of the fiber

Methodology Applied
Scientific EffectGraded-index refraction: Refraction

Implementation Method 2

an optical transformation element to transform the beam after the beam is expanded or magnified by the graded-index element

Methodology Applied
Scientific EffectOptical phase transformation:

Data Source

PatentUS11650367B2Graded-index fibers and phase elements for in-fiber beam shaping and switching
Publication Date: 2023.05.16 WELLS FARGO BANK NA
  • US11650367B2 patent drawing
  • US11650367B2 patent drawing
  • US11650367B2 patent drawing

AI summary

An optical device may include a fiber to provide a beam. The optical device may include a graded-index element to expand or magnify the beam. An input facet of the graded-index element may be adhered to an output facet of the fiber. The optical device may include an optical transformation element to transform the beam after the beam is expanded or magnified by the graded-index element. An input facet of the optical transformation element may be adhered to an output facet of the graded-index element.