GRIN Lens Array Optical Connection for Reduced Waveguide Spacing

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

To reduce waveguide spacing in optical circuits for miniaturization and cost-effectiveness, while maintaining connectivity with single-mode fibers.

Innovation Solution

An optical connection apparatus comprising a prism, a two-dimensional gradient index (GRIN) lens array, and a two-dimensional fiber array, where the GRIN lenses condense beams and the spacer ensures symmetric optical path lengths, allowing for reduced waveguide spacing without compromising connectivity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Volume of moving object

If waveguide spacing is reduced to miniaturize optical circuits, then chip size and cost are improved, but connectivity with single-mode fibers deteriorates because the spacing becomes smaller than the fiber outer diameter

Engineering Contradiction:
Improvechip sizeVSAvoidconnectivity with single-mode fibers
Core Design Contradiction:
Volume of moving objectVSReliability

Solution Approach 1:

A GRIN lens array is introduced as an intermediary component between the optical circuit and single-mode fibers. The GRIN lenses condense diverging light beams from closely spaced waveguides and redirect them to match the numerical aperture and positioning requirements of single-mode fibers, enabling connectivity despite reduced waveguide spacing

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The numerical aperture of the GRIN lenses is specifically optimized to transform the light distribution from the compact waveguide array. By adjusting the lens parameters (focal length, aperture size, GRIN profile), the system adapts the optical parameters to bridge the gap between reduced waveguide spacing and standard fiber dimensions

Inventive Principle:
Principle #35Parameter changes

2Ease of manufacture

If waveguide spacing is reduced to economize production, then manufacturing cost is improved, but optical alignment precision deteriorates making fiber connection more difficult

Engineering Contradiction:
Improveproduction costVSAvoidoptical alignment precision
Core Design Contradiction:
Ease of manufactureVSManufacturing precision

Solution Approach 1:

The GRIN lens array provides self-aligning functionality through its optical properties. The lenses automatically focus and steer light beams from adjacent waveguides to corresponding fiber positions, compensating for minor misalignments and reducing the precision requirements for manual assembly

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The GRIN lens array serves as a buffer zone that decouples the tight waveguide spacing from the larger fiber pitch requirements. This intermediary structure absorbs alignment tolerances and simplifies the connection process between the compact optical circuit and standard fibers

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables the reduction of waveguide spacing in optical circuits, enhancing miniaturization and reducing crosstalk between optical fibers while maintaining efficient beam transmission.

Implementation Method 1

a prism that extracts N×M beams of outgoing light from an optical circuit

Methodology Applied
Scientific EffectRefraction: Refraction

Implementation Method 2

a two-dimensional gradient index (GRIN) lens array of N×M GRIN lenses that condense each of the beams extracted by the prism

Methodology Applied
Scientific EffectGradient index lens effect: Lens

Data Source

PatentUS11262504B2Optical connection apparatus
Publication Date: 2022.03.01 NAKAHARA OPTO ELECTRONICS LAB INC
  • US11262504B2 patent drawing
  • US11262504B2 patent drawing
  • US11262504B2 patent drawing

AI summary

An optical connection apparatus comprising a prism that extracts N×M beams of outgoing light from an optical circuit, a two-dimensional GRIN lens array of N×M GRIN lenses, a spacer, having a thickness according to the optical path length in the prism, that transmits N×M outgoing beams from the two-dimensional GRIN lens array, and a two-dimensional fiber array that causes the N×M beams to be incident on optical fibers, the ends of optical fibers being disposed at the focal point of each of the beams transmitted through the spacer.