Flat GRIN Microwave Lens With Short Focal Length and Wide Beam Scan

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Solution Overview

Problem

Current antenna systems for satellite communications face limitations in achieving low-profile, wideband, and cost-effective designs with wide-angle beam steering capabilities, particularly in mechanically steered and electronically steered phased arrays, which are often bulky, expensive, and limited by metamaterials or dispersive structures.

Innovation Solution

The development of a compact, low-profile all-dielectric gradient-index (GRIN) lens antenna design using a ray tracer algorithm and optimization techniques to efficiently model and optimize the refractive index profile, allowing for rapid simulation and verification of microwave lens designs, reducing the need for computationally expensive full-wave solvers.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Weight of moving object

If conventional microwave lens antennas are designed using traditional methods, then they achieve good focusing capability, but they become heavy and bulky

Engineering Contradiction:
Improveantenna weightVSAvoidantenna volume
Core Design Contradiction:
Weight of moving objectVSVolume of moving object

Solution Approach 1:

The patent applies parameter changes by transitioning from homogeneous dielectric lenses to gradient-index (GRIN) lenses with spatially varying refractive indices. The refractive index profile is optimized to achieve superior focusing capability with reduced aperture size, directly addressing the contradiction between performance and physical dimensions. This parameter optimization enables compact antenna designs that maintain high directivity and beam steering capability.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent introduces dimensional changes by developing low-profile lens designs that reduce the depth dimension while maintaining aperture area. The GRIN lens structure achieves equivalent or superior focusing performance in a reduced z-direction thickness, effectively moving the solution from traditional bulky spherical lenses to thin, planar configurations suitable for modern satellite terminal applications.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Length of stationary object

If transformation optics techniques are applied to create flat lenses, then profile is reduced, but strongly anisotropic and magnetic materials are required which are not found in nature

Engineering Contradiction:
Improvelens thicknessVSAvoidmaterial availability
Core Design Contradiction:
Length of stationary objectVSEase of manufacture

Solution Approach 1:

The patent resolves the material availability issue by changing the approach from transformation optics requiring anisotropic magnetic materials to GRIN lens design using only isotropic dielectric materials. The refractive index gradient is achieved through careful selection and arrangement of conventional dielectric materials with different permittivities, making the lens manufacturable with standard materials while maintaining the desired thin profile and electromagnetic focusing performance.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs composite material structures by combining multiple isotropic dielectric materials with different refractive indices in a gradient arrangement. This composite approach creates the effective GRIN profile needed for flat lens operation without requiring exotic single materials, enabling practical fabrication using layered or continuously varying dielectric compositions.

Inventive Principle:
Principle #40Composite materials

3Ease of manufacture

If approximation procedures are used to obtain all-dielectric lenses from TO specification, then material requirements are simplified, but unacceptable degradation to device performance occurs

Engineering Contradiction:
Improvematerial simplicityVSAvoiddevice performance
Core Design Contradiction:
Ease of manufactureVSManufacturing precision

Solution Approach 1:

The patent avoids performance degradation by fundamentally changing the design methodology from approximate TO transformations to exact GRIN lens synthesis. The refractive index profile is directly optimized for the desired focusing and beam steering performance, and then discretized into manufacturable layers. This direct optimization approach maintains high aperture efficiency and beam quality while using simple isotropic materials.

Inventive Principle:
Principle #35Parameter changes

4Measurement precision

If full-wave solvers are used for lens design verification, then accurate results are obtained, but computational time and resources are excessive

Engineering Contradiction:
Improvedesign verification accuracyVSAvoiddesign time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The patent applies segmentation by dividing the verification process into two stages: rapid geometric optics ray-tracing for initial design optimization and aperture efficiency evaluation, followed by selective full-wave solver verification only for final design confirmation. This segmented approach reduces overall computational time by using the faster method for the majority of design iterations and reserving the computationally intensive method for final validation.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent implements preliminary action by performing ray-tracing based aperture efficiency calculations before full-wave solver verification. This preliminary assessment quickly identifies promising design configurations and eliminates poor candidates, so that full-wave simulations are only performed on a small subset of optimized designs, dramatically reducing total computational resource requirements.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enables the creation of lightweight, high-aperture-efficiency antennas with wide beam steering capabilities, significantly reducing design time and computational resources while achieving performance comparable to or exceeding existing systems.

Implementation Method 1

Lenses at microwave frequencies generate a high antenna directivity by bending the microwave electromagnetic fields with a combination of carefully designed geometry and (potentially) inhomogeneous dielectric constant profile within the lens

Methodology Applied
Scientific EffectRefraction: Refraction

Data Source

PatentUS11894610B2System and method for providing a compact, flat, microwave lens with wide angular field of regard and wideband operation
Publication Date: 2024.02.06 ALL SPACE NETWORKS LIMITED
  • US11894610B2 patent drawing
  • US11894610B2 patent drawing
  • US11894610B2 patent drawing

AI summary

A system designs a thin and relatively flat microwave focusing lens that can produce multiple simultaneous beams, using readily-available isotropic dielectric materials, and having a gradient-index (GRIN) profile. The design optimizes the lens to achieve beam scanning and/or multiple beams over a wide field of regard (FOR) with broad bandwidth and a very short focal length compared with conventional lenses. The lens can be used individually or as an element in a more complex antenna having multiple lenses in various orientations that are independently switched, selected and/or excited simultaneously as elements in a phased array. The antenna terminal incorporates such lens into an array of lenses along with one or more feeds to produce single or multiple beams covering a broad field of regard for such applications as satellite communications on-the-move, cellular, broadband point-point or point-multipoint and other terrestrial or satellite communications systems. The lens and array design support multiple simultaneous independently steerable beams as well as null placement for interference cancellation.